Because of some defects such as holes and cracks, the corrosion resistance of micro-arc oxidation coating needs to be improved by surface modification. In this paper, LDH/MAO film with a micro-/nano-structure is constructed on the surface of AZ31 magnesium alloy by controlling the composition and concentration of the hydrothermal solution. The superhydrophobic surface is successfully constructed by coating an OTES modifier on the surface of LDH/MAO film by the spin-coating method. The surface morphologies, contact angles, and corrosion resistance of composite coatings are tested. The results show that the OTES-LDH/MAO composite coatings of magnesium alloy can seal the defects in the MAO film well to achieve a superhydrophobic effect and better corrosion resistance. Compared with a MgO ceramic film, the water contact angle of OTES-LDH/MAO composite coatings is increased from 38° to 155°; the corrosion potential increases by 0.7 V, the corrosion current density and polarization resistance decreases and increases by four orders of magnitude, respectively; and the corrosion resistance becomes much higher than that of MAO film.

To mitigate the intrinsic high corrosion susceptibility of AZ31B magnesium alloy, a three-step synergistic surface modification strategy was developed in this work: initially, a MgO ceramic coating was in situ fabricated on the AZ31B substrate via micro-arc oxidation (MAO); subsequently, a TiO₂ sealing barrier layer was deposited on the MAO coating through a deep ultraviolet (DUV)-assisted sol–gel method; finally, a superhydrophobic top layer was constructed via fluoroalkylsilane (FAS) self-assembly. The microstructural characteristics, chemical compositions and corrosion resistance of the coatings at different modification stages were comprehensively characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), water contact angle (WCA) measurements and electrochemical tests. The results showed that the as-deposited TiO₂ was predominantly anatase phase, and FAS molecules were firmly anchored on the coating surface via Si-O-Ti covalent bonds, endowing the composite coating with a WCA of up to 160°. Electrochemical tests demonstrated that the FAS-TiO₂-MAO composite coating exhibited an ultra-low corrosion current density of 1.31 × 10⁻⁹ A/cm² and a remarkably high charge transfer resistance (R_ct) of 3.46 × 10⁸ Ω·cm². Compared with the bare AZ31B substrate, the corrosion current density was decreased by nearly four orders of magnitude, while the charge transfer resistance was enhanced by approximately six orders of magnitude, indicating a significant improvement in corrosion resistance. Moreover, the composite coating exhibited excellent interfacial adhesion, favorable mechanical durability, and outstanding chemical stability, confirming its reliable long-term corrosion protection and high practical application potential. This work provides a feasible strategy for fabricating high-performance superhydrophobic anticorrosive coatings on magnesium alloys.

Oily wastewater poses severe ecological and health threats, but conventional separation technologies have limitations like low efficiency or high energy consumption. Herein, two superwettable carbon fiber (CF)-based membranes were fabricated for efficient oil–water separation. Using CF (low cost, excellent mechanical stability) as the substrate, Cu-TiO₂@CF (superhydrophilic/underwater superoleophobic, renewable) was prepared via a deep ultraviolet (DUV)-assisted sol–gel method, and OTMS/Cu-TiO₂@CF (superhydrophobic/superoleophilic) was obtained by modifying Cu-TiO₂@CF with octadecyltrimethoxysilane (OTMS) via hydrothermal synthesis. Characterization showed Cu-TiO₂ coatings uniformly covered CF, with strong substrate bonding. Both membranes exhibited outstanding performance: Cu-TiO₂@CF achieved water fluxes of up to 79,839.6 L·m⁻²·h⁻¹ and >97.3% separation efficiency for four oil–water mixtures; OTMS/Cu-TiO₂@CF had a maximum oil flux of 86,593.4 L·m⁻²·h⁻¹ and >98.1% efficiency. Cu-TiO₂@CF regenerated via 10 min UV irradiation (restoring underwater oil contact angle to 153°), while OTMS/Cu-TiO₂@CF achieved recovery through the process of UV irradiation followed by OTMS re-modification. Both membranes maintained stable performance over 100 cycles, demonstrating considerable potential for engineering applications.