The review concerns some problems of hydrogen in the main reactor structural materials used in the core of nuclear reactors. Zirconium alloys, steels, and vanadium alloys, as well as the hydrogen and helium synergetic effect exerted on the radiation resistance, are considered. The main sources resulting in the accumulation of hydrogen isotopes in reactor materials are discussed. The causes and consequences of hydride embrittlement of zirconium alloys at relatively low temperatures are analyzed. It is shown that hydrogen can induce the embrittlement of vessel steels through the weakening interatomic bond forces and a stabilization of radiation-induced defects. It is demonstrated that hydrogen in the presence of helium behaves like a gas that enhances the irradiation effect on the microstructure and properties of materials in many cases. The irradiation with simultaneous introduction of hydrogen and helium causes, in particular, a catastrophic swelling of chromium steels and vanadium alloys, whereas in the case of austenitic steel the effect is less pronounced.
The results of structure investigation, distribution uniformity of dispersed particles of Y2O3, porosity and density of the ferritic/martensitic reactor steel EP-450 (0.12C–13Cr–2Mo–Nb–V–B, wt%) produced by spark-plasma sintering (SPS) are presented. More than 140 samples were produced using different combinations of mechanical alloying (time, speed of attritor rotation) and SPS parameters (temperature, speed of reaching preset temperature, pressure and time of exposure under pressure, concentration of strengthening particles). It is determined that the absence of strengthening Y2O3 nano-particles in local volumes of sintered specimens is connected with the imperfection of mechanical alloying, namely, the formation of agglomerates of matrix steel powder containing no oxide nano-particles. It has been determined that the time of mechanical alloying should not exceed 30h to provide minimum powder agglomeration, uniform distribution of Y2O3 particles in the powder mixture and minimum porosity of sintered samples. Spark-plasma sintering should be performed at the lowest possible temperature. As a result it was found that samples with 99% theoretical density can be obtained using the following optimized SPS-parameters: sintering temperature is 1098÷1163K; speed for reaching the preset temperature is >573K/min; load is 70÷80MPa; time of exposure under pressure – either without isothermal exposure, or exposure during ≥3min; optimum quantity of Y2O3 is 0.2÷0.5wt%
Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10–15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. The choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.