Hydrothermal liquefaction (HTL) can be considered a promising route for the energy valorisation of waste sewage sludge (SS). However, not much information is available on continuous flow processing. In this study, the mixed SS was subjected to HTL at 350°C for 8 min in a continuous reactor with loadings of 10 wt% in the feed flow. The results show that the mass recovery reached 88%, with a biocrude yield of 30.8 wt% (3.9 wt% N content). The recovered biocrude yields are highly dependent on the selection of the recovery solvent for extraction, and dichloromethane can contribute an additional 3.1 wt% biocrude from aqueous phase, acetone can extract some pyrrole derivatives into the trapped phases. Comparable results were also achieved by performing batch reactions under the same conditions: a slightly higher biocrude yield (33.1 wt%) with an N content of 4.3 wt%. The higher N content observed in the biocrude from the batch process indicates that interactions and chelation between intermediates are enhanced during heating up and cooling period, which lead to more N-containing compounds.
A large amount of sludge is produced in the process of municipal sewage treatment. The recovery and utilization of large amounts of sugar, protein, lipids and other organic matter from sewage sludge (SS) is of great significance for reducing environmental pressure and producing clean energy. In this study, microwave combined with thermal-alkaline pretreatment was used to accelerate the dissolution of primary sedimentation sludge and the release of intracellular substances, and to promote the extraction of sugar from SS. The results showed that the yield of crude sugar and the extraction efficiency of pure sugar increased with the increase in NaOH dosage. The extraction of crude sugar reached the equilibrium at about 30 min. During the response surface analysis, the optimal pretreatment conditions were determined as follows: the dosage of NaOH was 9.93 mL, and the leaching time and the microwave time were 27.65 min and 33.2 s, respectively. The crude sugar yield and extraction efficiency obtained under this condition were 39.80 ± 3.57% and 89.74 ± 3.61%, respectively. The pretreated sludge and crude sugar were characterized with scanning electron microscopy and Fourier transform infrared spectroscopy. The results showed that the combined use of thermal-alkaline and microwave effectively destroyed the structure of the sludge and increased the yield of crude sugar.