In this study, we fabricated poly (methyl methacrylate) (PMMA) microcellular foams featuring tunable cellular structures and porosity, through adjusting the supercritical CO₂ foaming conditions. Experimental testing and finite element model (FEM) simulations were conducted to systematically elucidate the influence of the foaming parameters and structure on compressive properties of the foam. The correlation between the cellular structure and mechanical properties was acquired by separating the effects of the cell size and foam porosity. It was found that cell size reduction contributes to improved mechanical properties, which can be attributed to the dispersion of stress and decreasing stress concentration.

Cellular media materials are used for automobiles, aircrafts, energy-efficient buildings, transportation, and other fields due to their light weight, designability, and good impact resistance. To devise a buffer structure reasonably and avoid resource and economic loss, it is necessary to completely comprehend the constitutive relationship of the buffer structure. This paper introduces the progress on research of the mechanical properties characterization, constitutive equations, and numerical simulation of porous structures. Currently, various methods can be used to construct cellular media mechanical models including simplified phenomenological constitutive models, homogenization algorithm models, single cell models, and multi-cell models. This paper reviews current key mechanical models for cellular media, attempting to track their evolution from their inception to their latest development. These models are categorized in terms of their mechanical modeling methods. This paper focuses on the importance of constitutive relationships and microstructure models in studying mechanical properties and optimizing structural design. The key issues concerning this topic and future directions for research are also discussed.

With the need of developing new materials, exploring new phenomenon, and discovering new mechanisms under extreme conditions, the response of materials to high-pressure compression attract more attention. However, the high-pressure state deviating from the Hugoniot line is difficult to realize by conventional experiments. Gas gun launching graded materials could reach the state. In our work, the corresponding Al-Cu composites and graded materials are prepared by tape casting and hot-pressing sintering. The microstructure and the acoustic impedance of the corresponding Al-Cu composites are analyzed to explain the impact behavior of Al-Cu graded materials. Computed tomographic testing and three-dimension surface profilometry machine results demonstrated well-graded structure and parallelism of the graded material. Al-Cu GMs with good parallelism are used to impact the Al-LiF target at 2.3 km/s using a two-stage light-gas gun, with an initial shock impact of 20.6 GPa and ramping until 27.2 GPa, deviating from the Hugoniot line.

Spallation is a typical dynamic fracture mode under shock loading and has attracted the attention of most researchers. However, due to the difficulty in measuring temperature in dynamic experiments, the effect of initial temperature on spalling response has been rarely investigated. Molecular dynamics simulation perfectly corresponds to the short duration and high strain rate of the spalling process. Therefore, in this work, molecular dynamics simulations are used to study the spalling reaction of single-crystal aluminum at different initial temperatures. The research has shown that the evolution of spallation is related to dislocation and hole nucleation. First, the spall strength of the material decreases as initial temperature increases, while the dislocation density gradually increases. However, when the initial temperature increases to 750 K, the dislocation density decreases. Then, the number of holes and the degree of damage change as initial temperature increases. However, at the low impact strength (v < 2.0 km/s), the changes in the number of holes and the degree of damage are highly dependent on the initial temperature. In the case of high impact strength, the opposite is true. Finally, the thermodynamic path of the material during impact compression is studied. It is found that melting may occur during compression, release or tension, and damage stages, depending on the initial temperature and impact strength. The discovery and research of these systems have laid a solid foundation for subsequent studies.

Quasi-isentropic loading and unloading, employing graded density impactors (GDIs) as flyers in gas gun-driven plate impact experiments, can provide novel and valuable insights into the equation of state and strength properties of the loaded material. However, the internal ballistic process may lead to spalling or debonding of the GDI due to the intricate interactions between stress waves and interfaces. In this study, the wave propagation in the GDI was analyzed using the multimaterial Lagrangian elastic-plastic model and elastic wave propagation theory. The impact of gradient direction, power-law constant p, and thickness of the first and last layers on the tensile stress was investigated. The outcomes reveal that the mechanism of generating tensile stress varies for two gradient directions. Moreover, adjusting the constant p and the layer thickness may decrease the maximum tensile stress by 74.1% (forward graded) and 95.8% (reverse graded), respectively. The outcomes of this research provide a theoretical and simulation basis for designing and fabricating GDIs to be utilized in quasi-isentropic experiments.