This paper reviews recent advances in sensor technologies for non-destructive testing (NDT) and structural health monitoring (SHM) of civil structures. The article is motivated by the rapid developments in sensor technologies and data analytics leading to ever-advancing systems for assessing and monitoring structures. Conventional and advanced sensor technologies are systematically reviewed and evaluated in the context of providing input parameters for NDT and SHM systems and for their suitability to determine the health state of structures. The presented sensing technologies and monitoring systems are selected based on their capabilities, reliability, maturity, affordability, popularity, ease of use, resilience, and innovation. A significant focus is placed on evaluating the selected technologies and associated data analytics, highlighting limitations, advantages, and disadvantages. The paper presents sensing techniques such as fiber optics, laser vibrometry, acoustic emission, ultrasonics, thermography, drones, microelectromechanical systems (MEMS), magnetostrictive sensors, and next-generation technologies.

In recent decades, structural health monitoring (SHM) has gained increased importance for ensuring the sustainability and serviceability of large and complex structures. To design an SHM system that delivers optimal monitoring outcomes, engineers must make decisions on numerous system specifications, including the sensor types, numbers, and placements, as well as data transfer, storage, and data analysis techniques. Optimization algorithms are employed to optimize the system settings, such as the sensor configuration, that significantly impact the quality and information density of the captured data and, hence, the system performance. Optimal sensor placement (OSP) is defined as the placement of sensors that results in the least amount of monitoring cost while meeting predefined performance requirements. An optimization algorithm generally finds the “best available” values of an objective function, given a specific input (or domain). Various optimization algorithms, from random search to heuristic algorithms, have been developed by researchers for different SHM purposes, including OSP. This paper comprehensively reviews the most recent optimization algorithms for SHM and OSP. The article focuses on the following: (I) the definition of SHM and all its components, including sensor systems and damage detection methods, (II) the problem formulation of OSP and all current methods, (III) the introduction of optimization algorithms and their types, and (IV) how various existing optimization methodologies can be applied to SHM systems and OSP methods. Our comprehensive comparative review revealed that applying optimization algorithms in SHM systems, including their use for OSP, to derive an optimal solution, has become increasingly common and has resulted in the development of sophisticated methods tailored to SHM. This article also demonstrates that these sophisticated methods, using artificial intelligence (AI), are highly accurate and fast at solving complex problems.

The development of Structural Health Monitoring (SHM) and Non-Destructive Testing (NDT) techniques has rapidly evolved and matured over the past few decades. Advances in sensor technology have facilitated deploying SHM systems for large-scale structures and local NDT of structural members. Although both methods have been successfully applied to identify structural damage in various systems, Environmental and Operational Condition (EOC) variations can influence sensor measurements and mask damage signatures in the structural response. EOCs include environmental conditions, such as temperature, humidity, and wind, as well as operational conditions, such as mass loading, vibration, and boundary conditions. The effect of EOCs can significantly undermine the reliability and robustness of damage assessment technologies and limit their performance. Thus, successful SHM and NDT systems can compensate for changing EOCs. This paper provides a state-of-the-art review of the effects of EOCs on SHM and NDT systems. It presents recent developments in advanced sensing technology, signal processing, and analysis techniques that aim to eliminate the masking effect of EOC variations and increase the damage sensitivity and performance of SHM and NDT systems. The paper concludes with current research challenges, trends, and recommendations for future research directions.