In cutting processes, tool condition affects the quality of the manufactured parts. As such, an essential component to prevent unplanned downtime and to assure machining quality is having information about the state of the cutting tool. The primary function of it is to alert the operator that the tool has reached or is reaching a level of wear beyond which behaviour is unreliable. In this paper, the tool condition is being monitored by analysing the electric current on the main spindle via an artificial intelligence model utilising an LSTM neural network. In the current study, the tool is monitored while working on a cylindrical raw piece made of AA6013 aluminium alloy with a custom polycrystalline diamond tool for the purposes of monitoring the wear of these tools. Spindle current characteristics were obtained using external measuring equipment to not influence the operation of the machine included in a larger production line. As a novel approach, an artificial intelligence model based on an LSTM neural network is utilised for the analysis of the spindle current obtained during a manufacturing cycle and assessing the tool wear range in real time. The neural network was designed and trained to notice significant characteristics of the captured current signal. The conducted research serves as a proof of concept for the use of an LSTM neural network-based model as a method of monitoring the condition of cutting tools.

In cutting processes tool condition affects the quality of the manufactured parts. As such an essential component to prevent unplanned downtime and to assure machining quality is having information about the state of the cutting tool. The primary function of it is to alert the operator that the tool has reached or is reaching a level of ware beyond which behavior is unreliable. In this paper the tool condition is being monitored by analyzing the electric current on the main spindle via an artificial intelligence model utilizing a LSTM neural network. In the current study the tool is monitored while working on a cylindrical raw piece made of AA6013 aluminum alloy with a custom polycrystalline diamond tool, for the purposes of monitoring the ware of these tools. Spindle current characteristics were obtained using external measuring equipment to not influence the operation of the machine included in a larger production line. As a novel approach, an artificial intelligence model based on a LSTM neural network is utilized for the analysis of the spindle current obtained during a manufacturing cycle and assessing the tool ware range in real time. The neural network was designed and trained to notice significant char-acteristics of the captured current signal. The conducted research serves as a proof of concept for use of a LSTM neural network-based model as a method of monitoring the condition of cutting tools.