The existence of karst compromises the safety of underground engineering, especially during tunnel excavations. Karst conduits are uncovered through tunnel excavations, which may lead to a water–sand inrush disaster. Taking a vertical karst conduit as an example, the process of water–sand inrush through a karst conduit could be viewed as being similar to the process whereby a water–sand mixture flows through the discharge opening of a storage bin. In this study, based on force analysis of a non-aqueous sand body above a karst conduit, the limiting diameter of the karst conduit under force equilibrium was obtained. Considering the effect of water on aqueous sand bodies, the criterion of water–sand inrush was established. We aimed to study water–sand migration and inrush through vertical karst conduits in order to obtain the distribution of the water pressure near a vertical karst conduit, and to explore the relationship between the conduit size, water pressure, and water–sand flow rate; therefore, a simulated testing system for analyzing water–sand inrush through a vertical karst conduit was developed. When the water pressure in the testing chamber was close to the critical head pressure of the water–sand inrush, the water–sand inrush exhibited a pattern of instability—migration—deposition—stability. When the water pressure in the testing chamber exceeded the critical head pressure, the water–sand flow increased first and then stabilized over time. With the increase in the set values of the water pressure and conduit size, the steady flow of the water–sand mixture increased gradually. When the karst conduit was opened suddenly, the actual water pressure in the testing chamber decreased significantly, due to the water–sand mixture flowing out of the testing chamber and the water supply lagging behind. With the stabilization of the water–sand flow, the actual water pressure gradually tended towards stability, but it was still lower than the initial set water pressure. When the karst conduit was opened, the values of the water pressure monitored by the pore pressure gauges all clearly decreased. With the stabilization of the water–sand flow, the water pressure gradually became stable. With the increase in the distance between the pore pressure sensor and the karst conduit, the water pressure values all increased gradually. These test results are significant for further studies of the formation mechanisms of water–sand inrush through vertical karst conduits.

In western region of China, the water-sand inrush across overlying strata fissures caused by mining threatens the mine safety production seriously. In order to study the development of water-sand inrush across overlying strata fissures caused by mining, a simulated test system consisted of load support bracket, laboratory module, confined water module, coal seam mining simulator, storage tank, and control system is developed. The combination of coal bearing strata in the south of Shendong mining area is looked on as the engineering background, and a series of new nonhydrophilic composite materials with lower intensity are developed to simulate the coal measure strata. The excavation of physical model can reproduce the whole process of water-sand inrush across overlying strata fissures caused by mining to the life. Under the action of mining and water pressure, after the fourth excavation, the mining-induced vertical fractures of overlying strata pass through the entire bedrock and connect the unconsolidated sand bed, which serves as pathways between the unconsolidated sand bed and working face, triggering water-sand inrush. The water pump suddenly accelerates, and the water yield suddenly increases to the extreme value of 150 L/h. The water pressure rapidly drops to 0 MPa, and a small amount of colored sand enters into the fractures of overlying strata and flows out with the water. The distribution of support pressure around the working face can be divided into 4 areas obviously, that is, the original stress area, the stress-concentrated area, the stress-released area, and the stress restoration area. Test results show that the system is stable and reliable, which have important significance for studying the formation mechanism of water-sand inrush across overlying strata fissures further.

With the continuous increase of the upper limit of coal mining, in mining areas near unconsolidated layers, water and sand inrush disasters occur from time to time, seriously threatening the safety of mine production. In this paper, the process of water and sand inrush accidents induced by mining near unconsolidated layers is analyzed using mechanical analysis and numerical simulation methods, based on the principle of silo unloading and arching and combined with actual water and sand inrush characteristics; the critical water and sand inrush arching mechanism is explained. The paper also proposed and established three critical arching mechanics models (interlocking arch, bonded arch, and transition arch), deduced the mathematical expression of interlocking arch and transition arch, and obtained the critical instability conditions of the arch and its influencing factors. The research results have guiding significance for the occurrence of water and sand inrush disasters and the judgment of the degree of damage in mining near unconsolidated layers.