As a reliable stall warning strategy, the fast wavelet method was introduced to successfully predict the aerodynamic instability of a multistage axial flow compressor. One single sensor installed at each stage is proved to be sufficient to predict the stability status in a three-stage axial flow compressor. The whole prediction strategy includes the dynamic pressure signal capture, disturbance extraction using decomposition and reconstruction via fast wavelet transform, and stall warning index calculation based on statistical probability distribution. On this premise, the first occurrence of the stall in this three-stage axial flow compressor is predicted to be within the first stage, which is consistent with the stall route captured by the eight transducers around the casing wall. Thereafter, the stall warning index is used to monitor the stability status during the continuous throttling process. Furthermore, the validation using tip air injection and inlet radial distortion indicated that the stall warning index decreases as the compressor's stability improves. Conversely, the deterioration of stability causes the increase of the stall warning index. Thus, experimental results demonstrate that the stall warning method based on fast wavelet analysis can predict the aerodynamic instability in actual application.
Several fundamental concepts with respect to the second-law analysis (SLA) of the turbulent flows in gas turbines are discussed in this study. Entropy and exergy equations for compressible/incompressible flows in a rotating/non-rotating frame have been derived. The exergy transformation efficiency of a gas turbine as well as the exergy transformation number for a single process step have been proposed. The exergy transformation number will indicate the overall performance of a single process in a gas turbine, including the local irreversible losses in it and its contribution to the exergy obtained the combustion chamber. A more general formula for calculating local entropy generation rate densities is suggested. A test case of a compressor cascade has been employed to demonstrate the application of the developed concepts.
The meridional distribution of the flow parameters inside the centrifugal compressor is of great importance to its overall performance, as well as its matching performance under a thermal cycle. A time-marching throughflow method for the off-design performance analysis of the centrifugal compressor is described. The method is based on the strictly conservative throughflow-governing equations, and an improved method of boundary-condition enforcement is developed based on Newton’s method to achieve a robust and fast throughflow simulation. An inviscid blade force model was adopted to obtain the flow deflection inside the blade passage. Empirical loss models were integrated into the throughflow model to simulate the viscous force effects in the real three-dimensional flow. Two test cases are presented to validate the throughflow method by comparisons with the experimental data or CFD results, including the NASA low-speed centrifugal compressor (LSCC) and the Allison high-performance centrifugal compressor (HPCC). The simulation indicated that the developed enforcement method for the inlet and outlet boundary conditions significantly improves the computational robustness. For both the LSCC and HPCC cases, reasonable flow-parameter distribution was obtained and accurate overall characteristics were also predicted under the off-design conditions. The results indicated that the developed time-marching throughflow method is effective and efficient for the performance analysis of centrifugal compressors.
A local loss model and an integral loss model are proposed to study the irreversible flow loss mechanism in a linear compressor cascade. The detached eddy simulation model based on the Menter shear stress transport turbulence model (SSTDES) was used to perform the high-fidelity simulations. The flow losses in the cascade with an incidence angle of 2°, 4° and 7° were analyzed. The contours of local loss coefficient can be explained well by the three-dimensional flow structures. The trend of flow loss varying with incidence angle predicted by integral loss is the same as that calculated by total pressure loss coefficient. The integral loss model was used to evaluate the irreversible loss generated in different regions and its varying trend with the flow condition. It as found that the boundary layer shear losses generated near the endwall, the pressure surface and the suction surface are almost identical for the three incidence angles. The secondary flow loss in the wake-flow and blade-passage regions changes dramatically with the flow condition due to the occurrence of corner stall. For this cascade, the secondary flow loss accounts for 26.1%, 48.3% and 64.3% of the total loss for the flow when the incidence angles are 2°, 4° and 7°, respectively. Lastly, the underlying reason for the variation of the secondary flow loss with the incidence angle is explained using the Lc iso-surface method.