In both scientific and industrial fields, there has been a notable increase in attention toward High-Altitude Pseudo-Satellites (HAPSs) in recent years. This surge is driven by their distinct advantages over traditional satellites and Remotely Piloted Aircraft Systems (RPASs). These benefits are particularly evident in critical areas such as intelligent transportation systems, surveillance, remote sensing, traffic and environmental monitoring, emergency communications, disaster relief efforts, and the facilitation of large-scale temporary events. This review provides an overview of key aspects related to the propellers and propulsion systems of HAPSs. To date, propellers remain the most efficient means of propulsion for high-altitude applications. However, due to the unique operational conditions at stratospheric altitudes, propeller design necessitates specific approaches that differ from those applied in conventional applications. After a brief overview of the propulsion systems proposed in the literature or employed by HAPSs, focusing on both the technical challenges and advancements in this emerging field, this review integrates theoretical foundations, historical design approaches, and the latest multi-fidelity optimization techniques to provide a comprehensive comparison of propeller design methods for HAPSs. It identifies key trends, including the growing use of CFD-based simulations methodologies, which contribute to notable performance improvements. Additionally, the review includes a critical assessment of experimental methods for performance evaluation. These developments have enabled the design of propellers with efficiencies exceeding 85%, offering valuable insights for the next generation of high-endurance, high-altitude platforms.

In both scientific and industrial fields, there has been a notable increase in attention toward High-Altitude Pseudo-Satellites (HAPS) in recent years. This surge is driven by their distinct advantages over traditional satellites and Remotely Piloted Aircraft Systems (RPAS). These benefits are particularly evident in critical areas such as intelligent transportation systems, surveillance, remote sensing, traffic and environmental monitoring, emergency communications, disaster relief efforts, and the facilitation of large-scale temporary events. This review provides an overview of key aspects related to the propellers and propulsion systems of HAPS. Firstly, an analysis of the propulsion systems proposed in literature or employed by HAPS is presented, focusing on both the technical challenges and advancements in this emerging field. Given that propellers remain the most efficient propulsor for such applications, the discussion then shifts to the fundamental principles of propeller theory, followed by an overview of innovative design methodologies proposed in literature for propellers intended for high-altitude operations and a discussion concerning methodologies for evaluating their performance. The unique atmospheric conditions at high altitudes result in distinct characteristics for the propellers of stratospheric airships compared to conventional ones.

Gridded ion thrusters (GITs) are an established technology that, by covering a wide range of power class, allows one to accomplish a lot of space mission types. Many analysis tools and analytical models describing the physics of GITs are present in the open literature, while there is a lack of tools for preliminary design, considering the mission requirements (i.e., thrust or power). Thus, in this work, a tool that takes as input thrust or power and that combines analytical formulas, describing GITs’ physics; a curve-fitting approach, exploiting data from different ion thrusters present in the open literature; and an FEMM (finite element method magnetics) simulation has been developed and validated against known medium-low-power (<5 kW) gridded ion thrusters (e.g., NSTAR, XIPS, ETS-8). Some of the main outputs of the developed tool are its specific impulse, efficiencies, voltages, and propellant flow rate. The results obtained by the tool have been in good agreement with the real performance and working parameters of the thrusters selected for the validation, obtaining an average error of less than 5–10%. The tool has been also compared with a tool proposed in the literature as a possible design tool, which makes use of a simple macroscopic plasma-source simulation (SMPS) code with a genetic algorithm (GA) and obtains slightly more accurate results on average. Finally, the tool has been exploited for the design of a very low-power GIT (100 W) that is able to produce 2 mN of thrust, as the interest of the scientific community in miniaturizing electric engines has recently grown because they could enable new space missions.