In this paper, a structural health monitoring (SHM) system is proposed to provide automatic early warning for detecting damage and its location in composite pipelines at an early stage. The study considers a basalt fiber reinforced polymer (BFRP) pipeline with an embedded Fiber Bragg grating (FBG) sensory system and first discusses the shortcomings and challenges with incorporating FBG sensors for accurate detection of damage information in pipelines. The novelty and the main focus of this study is, however, a proposed approach that relies on designing an integrated sensing-diagnostic SHM system that has the capability to detect damage in composite pipelines at an early stage via implementation of an artificial intelligence (AI)-based algorithm combining deep learning and other efficient machine learning methods using an Enhanced Convolutional Neural Network (ECNN) without retraining the model. The proposed architecture replaces the softmax layer by a k-Nearest Neighbor (k-NN) algorithm for inference. Finite element models are developed and calibrated by the results of pipe measurements under damage tests. The models are then used to assess the patterns of the strain distributions of the pipeline under internal pressure loading and under pressure changes due to bursts, and to find the relationship of strains at different locations axially and circumferentially. A prediction algorithm for pipe damage mechanisms using distributed strain patterns is also developed. The ECNN is designed and trained to identify the condition of pipe deterioration so the initiation of damage can be detected. The strain results from the current method and the available experimental results in the literature show excellent agreement. The average error between the ECNN data and FBG sensor data is 0.093%, thus confirming the reliability and accuracy of the proposed method. The proposed ECNN achieves high performance with $93.33\%$ accuracy (P%), $91.18\%$ regression rate (R%) and a $90.54\%$ F1-score (F%).

Modal macro strain-based damage identification is a promising approach since it has the advantages of high sensitivity and effectiveness over other related methods. In this paper, a basalt fiber-reinforced polymer (BFRP) pipeline system is used for analysis by using long-gauge distributed fiber Bragg grating (FBG) sensors. Dynamic macro strain responses are extracted to form modal macro strain (MMS) vectors. Both longitudinal distribution and circumferential distribution plots of MMS are compared and analyzed. Results show these plots can reflect damage information of the pipeline based on the previous work carried out by the authors. However, these plots may not be good choices for accurate detection of damage information since the model is 3D and has different flexural and torsional effects. Therefore, by extracting MMS information in the circumferential distribution plots, a novel deep neural network is employed to train and test these images, which reflect the important and key information of modal variance in the pipe system. Results show that the proposed Deep Learning based approach is a promising way to inherently identify damage types, location of the excitation load and support locations, especially when the structural types are complicated and the ambient environment is changing.

Automatic crack identification for pipeline analysis utilizes three-dimensional (3D) image technology to improve the accuracy and reliability of crack identification. A new technique that integrates a deep learning algorithm and 3D shadow modeling (3D-SM) is proposed for the automatic identification of corrosion cracks in pipelines. Since the depth of a corrosion crack is below the surrounding area of the crack, a shadow of the crack is projected when the crack is exposed under light sources. In this study, we analyze the shadow areas of cracks through 3D shadow modeling (3D-SM) and identify the evolving cracks through the shape analysis of the shadows. To denoise the 3D images, the connected domain analysis is implemented so that the shadow groups of the evolving cracks can be retained and the scattered shadow groups that occur due to insignificant defects can be eliminated. Moreover, a novel deep neural network is developed to process the 3D images. The proposed automatic crack identification method successfully processes the 3D images efficiently and accurately diagnoses the corrosion cracks. Experimental results show that the proposed method achieves satisfactory performance with 93.53% accuracy and a 92.04% regression rate.

Recent advancements in sensor technology have resulted in the collection of massive amounts of measured data from the structures that are being monitored. However, these data include inherent measurement errors that often cause the assessment of quantitative damage to be ill-conditioned. Attempts to incorporate a probabilistic method into a model have provided promising solutions to this problem by considering the uncertainties as random variables, mostly modeled with Gaussian probability distribution. However, the success of probabilistic methods is limited due the lack of adequate information required to obtain an unbiased probabilistic distribution of uncertainties. Moreover, the probabilistic surrogate models involve complicated and expensive computations, especially when generating output data. In this study, a non-probabilistic surrogate model based on wavelet weighted least squares support vector machine (WWLS-SVM) is proposed to address the problem of uncertainty in vibration-based damage detection. The input data for WWLS-SVM consists of selected wavelet packet decomposition (WPD) features of the structural response signals, and the output is the Young’s modulus of structural elements. This method calculates the changes in the lower and upper boundaries of Young’s modulus based on an interval analysis method. Considering the uncertainties in the input parameters, the surrogate model is used to predict this interval-bound output. The proposed approach is applied to detect simulated damage in the four-story benchmark structure of the IASC-ASCE SHM group. The results show that the performance of the proposed method is superior to that of the direct finite element model in the uncertainty-based damage detection of structures and requires less computational effort.

Over the last two decades, several experimental and numerical studies have been performed in order to investigate the acoustic behavior of different muffler materials. However, there is a problem in which it is necessary to perform large, important, time-consuming calculations particularly if the muffler was made from advanced materials such as composite materials. Therefore, this work focused on developing the concept of the indirect dual-chamber muffler made from a basalt fiber reinforced polymer (BFRP) laminated composite, which is a monitoring system that uses a deep learning algorithm to predict the acoustic behavior of the muffler material in order to save effort and time on muffler design optimization. Two types of deep neural networks (DNNs) architectures are developed in Python. The first DNN is called a recurrent neural network with long short-term memory blocks (RNN-LSTM), where the other is called a convolutional neural network (CNN). First, a dual-chamber laminated composite muffler (DCLCM) model is developed in MATLAB to provide the acoustic behavior datasets of mufflers such as acoustic transmission loss (TL) and the power transmission coefficient (PTC). The model training parameters are optimized by using Bayesian genetic algorithms (BGA) optimization. The acoustic results from the proposed method are compared with available experimental results in literature, thus validating the accuracy and reliability of the proposed technique. The results indicate that the present approach is efficient and significantly reduced the time and effort to select the muffler material and optimal design, where both models CNN and RNN-LSTM achieved accuracy above 90% on the test and validation dataset. This work will reinforce the mufflers’ industrials, and its design may one day be equipped with deep learning based algorithms.