In this study, a simple, efficient, and economical process is reported for the direct synthesis of carbon nanotube (CNT) field emitters on metal alloy. Given that CNT field emitters can be customized with ease for compact and cold field emission devices, they are promising replacements for thermionic emitters in widely accessible X-ray source electron guns. High performance CNT emitter samples were prepared in optimized plasma conditions through the plasma-enhanced chemical vapor deposition (PECVD) process and subsequently characterized by using a scanning electron microscope, tunneling electron microscope, and Raman spectroscopy. For the cathode current, field emission (FE) characteristics with respective turn on (1 μA/cm²) and threshold (1 mA/cm²) field of 2.84 and 4.05 V/μm were obtained. For a field of 5.24 V/μm, maximum current density of 7 mA/cm² was achieved and a field enhancement factor β of 2838 was calculated. In addition, the CNT emitters sustained a current density of 6.7 mA/cm² for 420 min under a field of 5.2 V/μm, confirming good operational stability. Finally, an X-ray generated image of an integrated circuit was taken using the compact field emission device developed herein.

We report the design, fabrication and characterization of a carbon nanotube enabled open-type X-ray system for medical imaging. We directly grew the carbon nanotubes used as electron emitter for electron gun on a non-polished raw metallic rectangular-rounded substrate with an area of 0.1377 cm² through a plasma enhanced chemical vapor deposition system. The stable field emission properties with triode electrodes after electrical aging treatment showed an anode emission current of 0.63 mA at a gate field of 7.51 V/μm. The 4.5-inch cubic shape open type X-ray system was developed consisting of an X-ray aperture, a vacuum part, an anode high voltage part, and a field emission electron gun including three electrodes with focusing, gate and cathode electrodes. Using this system, we obtained high-resolution X-ray images accelerated at 42–70 kV voltage by digital switching control between emitter and ground electrode.

A major challenge for glass X-ray tube makers is the reduction in the tube size for portable or handheld applications. Size reduction is difficult mainly due to contact size restrictions for glass-to-metal welding. In high-voltage (60-70 kV) portable applications such as dental imaging, a distance of at least 5 mm should be maintained between the anode and the glass envelope to prevent the latter from burnout, which further limits reduction in the tube's diameter. In this study, reduction in the size of a dental X-ray tube by approximately 43% is achieved by replacing the glass envelope with ceramic. Instead of welding, the ceramic body permits the use of brazing, which supports extremely small contact sizes. Additionally, due to the higher dielectric constant of ceramic, even less than 1 mm spacing is permissible between the envelope and the anode, enabling further size reduction. Despite the 43% reduction in size, limiting spatial resolutions of approximately 8 and 7 lines per mm are obtained for the ceramic and glass sealed tubes, respectively. Moreover, the two tubes obtain similar X-ray images of human teeth, verifying the potential of the compact-size ceramic X-ray tube in dental imaging.

Digital chest tomosynthesis that provides a reconstructed 3D chest image is a superior technique to detect chest diseases. As it is difficult to detect diseases like lung cancer with conventional 2D digital chest X-ray technology (CXT), digital chest tomosynthesis improves upon the many of the limitations inherent in the 2D digital CXT. In this study, we report a digital chest tomosynthesis system (D-CTS) that can generate multi X-ray information for the reconstruction of a 3D Xray chest image. The D-CTS reported herein employs an array of carbon nanotube (CNT) emitter-based cold cathode electron-guns that are triggered in sequence to provide a gantry-less system (Figure 1). The CNTs are achieved by direct growth on a metal substrate and have a spaghetti-like structure (Figure 2) with fast response to electrical bias under vacuum conditions. Unlike conventional rotating type systems with gantries, our CTS has the advantage of less motion blur in image acquisition, given its stationary position. Additionally, the switching from one electron-gun (e-gun) to the next is much faster than the speed of conventional gantries, allowing faster acquisition time t required for digital operation. This system shows outstanding field emission property for taking X-ray images. The design, fabrication process and imaging processing of the multi-beam CNT X-ray system will be discussed during the presentation.

SPIE Digital Library Proceedings