Dual and multi energy X-ray transmission imaging (DE-/ME-XRT) are powerful tools to acquire quantitative material characteristics of diverse samples without destruction. As those X-ray imaging techniques are based on the projection onto the imaging plane, only two-dimensional data can be obtained. To acquire three-dimensional information and a complete examination on topology and spatial trends of materials, computed tomography (CT) can be used. In combination, these methods may offer a robust non-destructive testing technique for research and industrial applications. For example, the iron ore mining and processing industry requires the ratio of economic iron minerals to siliceous waste material for resource and reserve estimations, and for efficient sorting prior to beneficiation, to avoid equipment destruction due to highly abrasive quartz. While XRT provides information concerning the thickness, areal density and mass fraction of iron and the respective background material, CT may deliver size, distribution and orientation of internal structures. Our study shows that the data provided by XRT and CT is reliable and, together with data processing, can be successfully applied for distinguishing iron oxide rich parts from waste. Furthermore, heavy element bearing minerals such as baryte, uraninite, galena and monazite can be detected.

The early Cambrian Takab iron ore deposit is situated in the northern part of the Sanandaj-Sirjan zone, western Iran. It consists of banded, nodular and disseminated magnetite hosted in folded micaschists. Trace element and Fe and O isotopic experiments reveal various hydrothermal precipitation environments under reduced to slightly oxidizing conditions. Disseminated magnetite has high Ti (945–1940 ppm) positively correlated with Mg + Al + Si, and heavy Fe (+0.76 to +1.86‰) and O (+1.0 to +4.07‰) isotopic compositions that support a magmatic/high-T hydrothermal origin. Banded magnetite has low Ti (15−200 ppm), V (≤100 ppm), Si and Mg (mostly ≤300 ppm) and variable Al. The ∂⁵⁶Fe values vary from −0.2‰ to +1.12‰ but most values also support a magmatic/high-T hydrothermal origin. However, variable ∂¹⁸O (−2.52 to +1.22‰) values provide evidence of re-equilibration with lower-T fluid at ~200–300 °C. Nodular magnetite shows high Mn (≤1%), and mostly negative ∂⁵⁶Fe values (average, −0.3‰) indicative of precipitation from an isotopically light hydrothermal fluid. Re-equilibration with carbonated rocks/fluids likely results in a negative Ce anomaly and higher ∂¹⁸O (average, +6.30‰). The Takab iron ore deposit has, thus, experienced a complex hydrothermal history.

The massive magnetite deposit from Takab (NW Iran) is hosted in amphibolite layers intercalated with the chemical and terrigenous sediments of the Takab BIF. A comprehensive textural and chemical study allowed three types of magnetite (Mt) to be distinguished. Mt1 forms large (≤1 mm) inhomogeneous grains surrounded and locally invaded by magnetite Mt2. Oscillatory zoning is present in Mt1 and Mt2. Mt3 forms bands aligned along fracture planes. Mt3 may contain hematite relicts and is porous in proximity to hematite. Mt1 shows variable and higher Si (up to 1.4 wt. %), Al, Ca, and Mg and lower Fe content (68 wt. %) than Mt2. Mt3 has the lowest Si (<0.3 wt. %) and highest Fe (71 wt. %) contents. The temperature of formation decreases from Mt1 (600 °C) to Mt2 (500–550 °C) and Mt3 (380–440 °C). Mt1 likely formed in a reducing Si-rich environment. The close spatial relationship, sharp compositional boundaries, similar crystallographic structure of Mt1 and Mt2, and porosity in Mt2 suggest a fluid-assisted coupled dissolution of Mt1 and precipitation of Mt2 (CDR process). Microfracturing allowed the penetration of oxidizing fluid and the formation of platy hematite bands. Mt3 (mushketovite) formed after hematite by interaction with a reducing lower temperature fluid through a redox transformation.

X-ray transmission (XRT) and computed tomography (CT) was used on five samples from the Niaz porphyry Cu–Mo deposit in Iran, representing different alteration zones. Analysis of three-dimensional CT data revealed structural information and groups of elements with low, medium and high attenuation, which were assigned to minerals previously determined by scanning electron microscopy. Thus, the mineralization can be located, and the metal/waste ratio can be estimated, leading to more precise ore body modelling and process parameter determination. CT is useful for selected samples as it is time consuming. XRT can be used as real-time process on conveyor belts.