The study of soil–plant–machine interaction (SPMI) examines the system dynamics at the interface of soil, machine, and plant materials, primarily consisting of soil–machine, soil–plant, and plant–machine interactions. A thorough understanding of the mechanisms and behaviors of SPMI systems is of paramount importance to optimal design and operation of high-performance agricultural machinery. The discrete element method (DEM) is a promising numerical method that can simulate dynamic behaviors of particle systems at micro levels of individual particles and at macro levels of bulk material. This paper presents a comprehensive review of the fundamental studies and applications of DEM in SPMI systems, which is of general interest to machinery systems and computational methods communities. Important concepts of DEM including working principles, calibration methods, and implementation are introduced first to help readers gain a basic understanding of the emerging numerical method. The fundamental aspects of DEM modeling including the study of contact model and model parameters are surveyed. An extensive review of the applications of DEM in tillage, seeding, planting, fertilizing, and harvesting operations is presented. Relevant methodologies used and major findings of the literature review are synthesized to serve as references for similar research. The future scope of coupling DEM with other computational methods and virtual rapid prototyping and their applications in agriculture is narrated. Finally, challenges such as computational efficiency and uncertainty in modeling are highlighted. We conclude that DEM is an effective method for simulating soil and plant dynamics in SPMI systems related to the field of agriculture and food production. However, there are still some aspects that need to be examined in the future.

The discrete-element method (DEM) has become a pivotal tool for investigating soil–plant interactions in agricultural and environmental engineering. This review examines recent advancements in DEM applications, focusing on both the challenges and opportunities that shape future research in this field. This paper first explores the effectiveness of DEM in simulating soil and plant materials, including seeds, roots, and residues, highlighting its role in understanding interactions that affect agricultural practices. Challenges such as long computation times and the complexity of determining accurate contact parameters are discussed, alongside emerging methods like machine learning that offer potential solutions. Notable advancements include the integration of machine learning algorithms for contact parameter estimation, the use of expanded particle models for dynamic processes, and the development of new techniques for detailed post-processing of DEM simulations. The review also identifies key future research directions, including the incorporation of environmental factors such as air and water, and the exploration of residue management for carbon storage and erosion prevention. By addressing these challenges and seizing these opportunities, future research can enhance the accuracy and applicability of DEM models, advancing our understanding of soil–plant interactions and contributing to more sustainable agricultural and environmental practices.

A cost-effective harvesting method and equipment for small-scale farms is essential to ensure the viability and sustainability of their operations. This study aims to retrofit and test a pull-type combine harvester for effective and efficient operations in small grains. A 1960s-era functional combine harvester was retrofitted with a stripper header rotor in place of the sickle bar cutting system to increase the harvesting capacity. Preliminary field testing found that the original header auger and feeder house could not handle the changed crop composition at an increased capacity and did not properly convey the grain from the auger to the feeder house and onto the threshing system. Therefore, redesign modifications were conducted for the auger and feeder house to help increase the efficiency and capacity required to use the stripper header. Various design concepts were proposed, analyzed, and prototyped in this study. The machine performance of the material-conveying efficiency of the wheat-material-other-than-grain mixture was evaluated at various material throughput rates. The results showed that the auger shim and feeder house paddle redesign increased the efficiency from 80.68% to 98.56%, as compared to the original machine configuration. The cost-effective and high-performance pull-type combine harvester proposed in this study has a high potential in solving the bottleneck problem of local production of small grains by small-scale farming operations.

This study integrates Discrete Element Method (DEM) simulations, soil bin experiments, and multi-objective optimization to develop an energy-efficient manure injector shank. Eighteen geometries were first screened using DEM, reducing the set to six designs (S_1–S_6) based on draft force–rupture area performance. The selected designs, varying in rake angle (30°, 45°, 60°), thickness (25 and 30 mm), and width (102, 110, and 118 mm), were tested in a soil bin to measure draft, trench width, spoil cross-sectional area, and soil rupture. Statistical analysis revealed significant differences among designs (p < 0.05), confirming that rake angle, width, and thickness have a strong influence on the soil–tool interaction. A multi-objective optimization framework was then used to minimize draft, trench width, and spoil area while maximizing rupture, with performance quantified through overall desirability values (0–1). Shank S_3 (45° rake, 25 mm thickness, 110 mm width) achieved the highest desirability (0.6676), representing the best trade-off between energy efficiency, minimal surface disturbance, and effective subsurface loosening. This integrated DEM–experimental–optimization approach demonstrates a reliable, data-driven workflow for implement design, reducing reliance on extensive field trials. However, future studies should validate the performance of S_3 and other candidate designs under diverse soil types, moisture levels, and operating conditions to confirm their agronomic and environmental benefits.

Achieving a balance between rapid adaptation and robustness is a critical yet challenging objective in the design of industrial control systems. Model Reference Adaptive Control (MRAC) is a standard approach for managing system uncertainties; however, it suffers from a fundamental trade-off between adaptation speed and robustness. The high adaptation gains required for fast tracking often lead to parameter bursting or instability in the presence of noise. To resolve this issue, this paper proposes a new Dual-Loop Optimal Feedback Control (OFC) architecture applied to a Brushless DC (BLDC) motor drive. Unlike conventional methods that rely solely on tuning the adaptive mechanism, the proposed architecture introduces a parallel compensation loop designed to decouple disturbance rejection from reference tracking. This structure utilizes a Genetic Algorithm (GA) as an offline optimization engine to identify the Optimal Compensator gains that balance transient recovery with steady-state stability. Experimental validation demonstrates that the proposed Dual-Loop OFC architecture significantly outperforms traditional approaches. Specifically, it achieves an 88.99% reduction in overshoot and a 13.8% reduction in settling time compared to Conventional MRAC (CMRAC). Furthermore, it exhibits an 86.7% faster rise time compared to Self-Tuning Fuzzy PID (STFPID). These results confirm that the proposed Dual-Loop structure effectively mitigates the classic adaptability–robustness trade-off, offering a stable and high-performance solution for industrial actuators under varying operating conditions.