Core–sheath electrospinning is a rapid microfabrication process for creating multilayer polymer microfibers. This paper presents a process based on core–sheath electrospinning to fabricate poly(L-lactic acid) (PLLA) microtubes with nanopores on the tube wall. The morphology of the microtubes mimics human fenestrated capillary vessels. This study investigates the effects of the viscosities of the core and the sheath solutions on the microtube outer diameter and the nanopore size. The core solution shows a dominating influence on the microtube diameter. At the same core solution viscosity level, the microtube diameter is negatively correlated to the core-to-sheath viscosity ratio. The pore size is positively correlated to the microtube diameter. Understanding the effects of solution viscosity on microtube morphology is the prerequisite for process control and microtube product development for future biomedical applications.

Fouling is a major challenge in membrane-based filtration processes, leading to higher operating and capital costs. Developing new membranes with better fouling resistance has always been a research focus in the membrane field. In particular, designing functional surfaces which mitigate fouling is an effective approach. We successfully fabricated membranes with a graphene functional layer using a single-step laser irradiation known as laser-induced graphene (LIG) on the membrane surface. The LIG ultrafiltration (UF) membranes were prepared by directly lasing poly(ether sulfone) (PES) membrane substrates. Scanning electron microscopy demonstrated the successful ablation of the PES membranes with controlled thickness. Water filtration tests confirmed that the permeance increased by 240% as the laser power increased from 2.4 to 3.2 W; the membrane lased with the highest ablation power (LIG-P8) displayed a high water permeance of ~400 L m⁻² h⁻¹ bar⁻¹ and a corresponding bovine serum albumin (BSA) rejection of 92.5%. Fouling experiments using BSA, humic acid (HA), and sodium alginate showed better permeance recovery ratios (78–90%) with LIG membranes compared to the neat PES membrane (65–68%). LIG membranes were also evaluated for antibioufouling filtration tests, which showed exceptional biofilm resistance and potent antibacterial killing effects when treated with Staphylococcus aureus. Applied external voltage and contact time were the key variables to optimize the antibiofouling properties of the LIG UF membranes.