More focus has recently been placed on enhancing the strength, elastic modulus, coefficient of thermal expansion (CTE), wear and corrosion resistance, and other qualities of aluminum (Al) alloys by varying the quantity of ceramics added for a range of industrial uses. In this regard, Al-4.2-Cu-1.6Mg matrix nanocomposites reinforced with nano-ZrO₂ particles have been created using the powder metallurgy approach. The microstructure and particle size distributions of the produced powders were analyzed using a diffraction particle size analyzer, XRD, TEM, and SEM. To achieve good sinterability, the powders were compacted and sintered in argon. The sintered nanocomposites' mechanical, elastic, and physicochemical characteristics were measured. Additionally, the behavior of corrosion, wear, and thermal expansion were examined. The results showed a decrease in the particle sizes of the Al-Cu-Mg alloy by adding ZrO₂ nanoparticles up to 45.8 nm for the composite containing 16 wt.% ZrO₂. By increasing the sintering temperature to 570 °C, the densification of nanocomposites was enhanced. Also, the coefficient of thermal expansion and wear rate remarkably decreased by about 28 and 37.5% by adding 16 wt.% ZrO₂. Moreover, microhardness yield, strength, and Young’s modulus were enhanced to 161, 145, and 64%, respectively, after adding 16 wt.% ZrO₂. In addition, increasing the exposure time was responsible for decreasing the corrosion rate for the same sample.

Heavy metals such as copper, often discharged from industrial processes and agricultural activities, pose significant environmental and health risks due to their toxicity, particularly in the soluble form of Cu (II). This study investigates the effectiveness of biochar produced from date palm leaf midrib waste via a two-step pyrolysis process, as a sustainable and economical adsorbent for removing Cu (II) from aqueous solutions The biochar was characterized using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), Fourier-transform infrared spectroscopy (FTIR), and Brunauer–Emmett–Teller (BET) surface area analysis. Adsorption experiments were conducted to evaluate the effects of pH, adsorbent dosage, contact time, and initial Cu (II) concentration. The maximum adsorption capacity was observed at pH 6, with a capacity of 70 mg/g. The adsorption data were best described by the pseudo-second-order kinetic model, indicating chemisorption as the primary mechanism. Thermodynamic studies indicated that the adsorption process was spontaneous and exothermic, with a Gibbs free energy change (ΔG) of −1.245 kJ/mol at 25 °C, enthalpy change (ΔH) of −15.71 kJ/mol, and entropy change (ΔS) of 48.36 J/mol·K. Reusability tests demonstrated that the biochar retained over 85% of its initial adsorption capacity after five cycles, with capacities of 60 mg/g in the first cycle, decreasing to 52 mg/g by the fifth cycle. This study highlights the potential of biochar derived from date palm waste as an efficient, sustainable adsorbent for the removal of Cu (II) from wastewater, contributing to both environmental management and waste valorization. Future research should focus on optimizing the biochar production process and exploring its application for the removal of other contaminants.

In this study, a nanoscale ionic liquid (NIL) GO@SiO₂ hybrid was synthesized by attaching silica nanoparticles onto graphene oxide (GO). It was then functionalized to exhibit liquid-like behavior in the absence of solvents. The physical and chemical properties of the synthesized samples were characterized by means of a transmission electron microscope, X-ray diffraction, Fourier transform infra-red, Raman spectroscopy, and thermogravimetric analysis. The tribological properties of the NIL GO@SiO₂ hybrid as a water-based (WB) lubricant additive were investigated on a ball-on-disk tribometer. The results illustrate that the NIL GO@SiO₂ hybrid demonstrates good dispersity as a WB lubricant, and can decrease both the coefficient of friction (COF) and wear loss.

Functional graded nanocomposites (FGNCs) based on Al are artificially tailored heterogeneous materials intended to serve the demand for diverse and contradicting properties used in various industrial applications. FGNCs and hybrid FGNCs (HFGNCs) based on Al reinforced with graphene and vanadium carbide (VC) were prepared using powder metallurgy techniques and investigated. Both samples were designed with a gradient composition, where the bottom layer consisted of 100% pure Al, followed by three consecutive layers containing progressively increasing amounts of reinforcement. The incorporation of graphene and VC into layer powders resulted in a decrease in both particle and crystal dimensions compared to pure Al. Adding graphene has a negative effect on bulk density samples, while VC has a positive effect. Reinforcing materials led to a decrease in thermal conductivity that reached 26.7% for samples reinforced with VC reinforcement, except for FGNCs reinforced with graphene, which increased by ∼3.3 compared to Al. The samples’ CTE and electrical conductivity values decreased, although adding graphene alone led to a slight decrease in electrical conductivity. A significant improvement in all mechanical properties was noted with additional. The HFGCNs reinforced with the largest amount of hybrid reinforcement recorded an improvement in CTE value, Young’s modulus, and compressive strength by about 38.1%, 22.2%, and 20.5%, respectively, compared to Al.