In this study, phenylmethylsilicone oil (PSO) with different viscosity was used for research in fouling release coatings based on polydimethylsiloxane (PDMS). The surface properties and mechanical properties of the coatings were investigated, while the leaching behavior of PSO from the coatings was studied. Subsequently, the antifouling performance of the coatings was investigated by the benthic diatom adhesion test. The results showed that the coatings with high-viscosity PSO exhibited high levels of hydrophobicity and PSO leaching, while the high PSO content significantly decreased the elastic modulus of the coatings and prolonged the release time of PSO. The antifouling results indicated that the incorporation of PSO into coatings enhanced the antifouling performance of the coating by improving the coating hydrophobicity and decreasing the coating elastic modulus, while the leaching of PSO from the coatings improved the fouling removal rate of the coating. This suggests a double enhancement effect on the antifouling performance of fouling release coatings based on PDMS with PSO incorporated.
Particles can be used to improve the mechanical properties of fouling release coatings based on polydimethylsiloxane (PDMS). In this study, coatings were prepared by high speed stirring using seven types of particles, with different particle size from nanometer to micrometer. The influence of specific surface area of the particles on the dispersion tolerance was investigated. The results showed that the dispersion tolerance of particles in PDMS decreased with the increase in specific surface area of the particle, and for nano particles, the factor most affecting the dispersion tolerance was the specific surface area of agglomerate particle. Subsequently, the surface properties, mechanical properties, and biofilm adhesion assay of coatings were investigated. Results indicated that surface roughness increased with the increase of dispersion tolerance. Surface roughness of samples improved the hydrophobicity of samples, yet the polar chemical group of nano silica and fumed silica reduced the hydrophobicity of samples. Further, particles could enhance the mechanical properties of coating, especially nano particles. Compared to the coating without particle, biofilm adhesion performance of coating with particles decreased, which was determined by the increase of the elastic modulus and surface roughness of coatings.
Copolymers containing MQ silicone and acrylate were synthesized by controlling the additive amount of compositions. Subsequently, fouling release coatings based on the copolymer with the incorporation of non-reactive phenylmethylsilicone oil were prepared. The surface properties of the coating (CAMQ40) were consistent with that of the polydimethylsiloxane (PDMS) elastomer, which ensured good hydrophobicity. Moreover, the seawater volume swelling rate of all prepared coatings was less than 5%, especially for CAMQ40 with only 1.37%. Copolymers enhanced the mechanical properties of the coatings, while the enhancement was proportional to the molar content of structural units from acrylate in the copolymer. More importantly, the adhesion performance between the prepared coatings and substrates indicated that pull-off strength values were more than 1.6 MPa, meaning a high adhesion strength. The phenylmethylsilicone oil leaching observation determined that the oil leaching efficiency increased with the increase in the structural unit’s molar content from MQ silicone in the copolymer, which was mainly owing to the decrease in compatibility between oil and the cured coating, as well as the decrease in mechanical properties. High oil leaching efficiency could make up for the decrease in the biofouling removal rate due to the enhancement of the elastic modulus. For CAMQ40, it had an excellent antifouling performance at 30 days of exposure time with more than 92% of biofouling removal rate, which was confirmed by biofilm adhesion assay.
By introducing thiourea and ether groups into MQ silicone resin polymer via free radical polymerization, a polyether-thiourea-siloxane (PTS) copolymer was synthesized. The characterization of the synthesized copolymer indicated the occurrence of H-bonding interactions and a narrow molecular weight polydispersity index. Antifouling coatings were produced by incorporating the synthesized copolymer and phenylmethylsilicone oil (PSO). The addition of a minute amount of copolymer enhanced the hydrophobicity of the coating by increasing its surface roughness. However, excessive addition of copolymer resulted in a significant deterioration of the coating surface smoothness. The copolymer improved the mechanical properties of the coating, but excessive addition decreased the crosslinking density and weakened the mechanical performance. With increasing copolymer addition, the leaching of PSO was significantly improved due to the change in the storage form of PSO in the coating caused by the copolymer. Based on the H-bonding interaction of the copolymer, the adhesion strength between the coating and the substrate was significantly improved. However, excessive addition of copolymer did not infinitely enhance the adhesion strength. The antifouling performance demonstrated that an appropriate amount of copolymer could obtain adequate PSO leaching efficiency, thereby effectively enhancing the antifouling performance of the coating. In this study, the prepared coating P12 (12 g of PTS in 100 g of PDMS) showed the most effective antifouling performance.