In this paper, a computational fluid dynamics (CFD) model to predict the transient temperature distributions of a prismatic lithium-ion polymer battery (LiPo) cooled by natural convection at various discharge cycles is developed. The thermal behavior of a lithium-ion (Li-ion) battery cell is important for its safety, performance and degradation, and it requires both measurement and modeling. However, most existing thermal models for Li-ion battery cells only account for steady-state temperature fields, while the exercise of a Li-ion battery cell is usually transitory. The Newman’s pseudo-2D approach was used to perform an electrochemical CFD analysis. This approach treats the porous electrode as a collection of equal-sized, isotropic, homogeneous spherical particles. This simplifies the electrode microstructure and assumes a smooth and uniform lithium insertion/extraction in the electrode. The model has been validated through variable discharge rate experimental tests in a controlled chamber. Additionally, infrared images of the battery cell during discharging are taken and the experimental numerical gradient temperature was compared. We have validated the CFD simulations by comparing the temperature, state of charge and voltage curves with experimental data. The model predictions match the experimental data very well. The difficulty in CFD battery simulations with an electrochemical approach lies in the setting of many physical parameters that are difficult to find. In this work, the parameters’ characteristics of the simulated battery are assumed and validated; these can be useful for modeling batteries of the same type. Consequently, the model developed in this work can be applied to predict the temperature distribution of the LiPo prismatic battery and can be used by the battery designers and by the designers of all systems that include batteries.

In this work, a three-dimensional fluid-structural and vibro-acoustics coupled model of a gear pump is presented. Gear pumps represent the majority of the positive displacement machines used for flow generation in fluid power systems. Typically, the dynamics of gear pumps are dependent on the characteristics of the fluid dynamics inside the pump, which translates into vibrations to the housing. These vibrations then propagate to the surrounding medium and emit sound. The purpose of this study is to propose a three-dimensional fully integrated computational model to simulate the complete gear pump behaviour from the fluid dynamics to the structural vibrations, up to the vibroacoustic response. In this hybrid configuration, a transient CFD (Computational Fluid Dynamics) model is first developed to simulate the 3D flow field with a deforming and re-meshing approach to take into account the variation of the volume between the gears. Second, the internal pressure field calculated at each time step is then used as a loading into a structural FEM (Finite Element Method) model of the gear pump to compute the actual stresses and deformations of the housing. Third, the results of the structural response are used as excitation in a vibroacoustic sub-model to simulate the radiated noise using a high-order FEM technique. The comparison between the numerical and experimental flow curves validates the CFD model. The sound power calculations from the vibroacoustic model show good comparison with the sound intensity measurements around the pump casing, confirming the validity of the proposed coupled model. The described CFD-FEM approach proves to be a powerful gear pump design tool: it provides a reliable estimate of gear pump working parameters such as fluid power and vibroacoustic characteristics, starting from the CAD (Computer-Aided Design) geometry of the components. Furthermore, being one of the first multi-domain simulation models of a gear pump, this work can be useful to researchers as a starting point to correlate the noise emitted with the internal flow in full 3D conditions.

This paper proposes a multiphase computational fluid dynamics (CFD) model to investigate the mixing process of an off-road self-loading concrete mixer drum. A multiphase Eulerian-Eulerian approach is used in a transient simulation for studying how sand and gravel move into the cement paste during the drum rotation. Inert materials were simulated as dispersed solid particles with various diameters and the cement paste as a continuum non-Newtonian-fluid. An experimental calibration of the separated materials was performed. For the solid–liquid interaction, a model found in the literature was used. The results describe motion of the mixture, accumulation areas of the aggregates, and calculated velocities of sand and gravel into the cement paste during the drum rotation. Furthermore, viscosity of the mixture as a function of the solid volume fractions has been analyzed. Validation was achieved by experimental numerical comparison of the drum torque curve at the start of mixing. This model can be used to design more efficient concrete mixers and to better understand some fluid dynamics aspects at the beginning of the concrete mixing process.

Dredge pumps are a complex engineering topic in comparison to water pumps. Mixtures of seawater with several types of soils do not behave as a...

A compact off-road machine tends to have a compact engine structure, which may result in small clearances between the main engine, the cooling system, and the radiator. In the design of its cooling system, the heat exchanger, fan, and conveyor are normally chosen based on their fixed operating point. Unfortunately, these machines work in variable conditions and the performance of each component is different when they are working as a whole under the hood. The aim of this work is to optimize the position of these components through a parametric analysis of some variables, using the Computational Fluid Dynamics technique. The air flows are analyzed in order to show the pressure waves created by the air moved by the fan blades, showing how the fluid interacts with the engine. The results show that optimizing this installation can increase the efficiency of the fan by 10% and reduce the noise emitted by 13 dB. These results should sensitize designers to use CFD analyses, not for a single component, but for the entire system. The methodology shown can be applied for the better design of cooling systems, mainly in off-road vehicles that have noise emission problems.