Conducting large-scale numerical computations to obtain flow field during the hypersonic vehicle engineering design phase can be excessively costly. Although deep learning algorithms enable rapid flow field prediction with high-precision, they require a significant investment in training samples, contradicting the motivation of reducing the cost of acquiring flow field. The combination of feature extraction algorithms and regression algorithms can also achieve high-precision prediction of flow fields, which is more suitable to tackle three-dimensional flow prediction with a small dataset. In this study, we propose a reduced-order model (ROM) for the three-dimensional hypersonic vehicle flow prediction utilizing proper orthogonal decomposition to extract representative features and Gaussian process regression with improved automatic kernel construction (AKC-GPR) to perform a nonlinear mapping of physical features for prediction. The selection of variables is based on sensitivity analysis and modal assurance criterion. The underlying relationship is unveiled between flow field variables and inflow conditions. The ROM exhibits high predictive accuracy, with mean absolute percentage error (MAPE) of total field less than 3.5%, when varying altitudes and Mach numbers. During angle of attack variations, the ROM only effectively reconstructs flow distribution by interpolation with a MAPE of 7.02%. The excellent small-sample fitting capability of our improved AKC-GPR algorithm is demonstrated by comparing with original AKC-GPRs with a maximum reduction in a MAPE of 35.28%. These promising findings suggest that the proposed ROM can serve as an effective approach for rapid and accurate vehicle flow predicting, enabling its application in engineering design analysis.

The issue of hypersonic boundary layer transition prediction is a critical aerodynamic concern that must be addressed during the aerodynamic design process of high-speed vehicles. In this context, we propose an advanced mesoscopic method that couples the gas kinetic scheme (GKS) with the Langtry–Menter transition model, including its three high-speed modification methods, tailored for accurate predictions of high-speed transition flows. The new method incorporates the turbulent kinetic energy term into the Maxwellian velocity distribution function, and it couples the effects of high-speed modifications on turbulent kinetic energy within the computational framework of the GKS solver. This integration elevates both the transition model and its high-speed enhancements to the mesoscopic level, enhancing the method’s predictive capability. The GKS-coupled mesoscopic method is validated through a series of test cases, including supersonic flat plate simulation, multiple hypersonic cone cases, the Hypersonic International Flight Research Experimentation (HIFiRE)-1 flight test, and the HIFiRE-5 case. The computational results obtained from these cases exhibit favorable agreement with experimental data. In comparison with the conventional Godunov method, the new approach encompasses a broader range of physical mechanisms, yielding computational results that closely align with the true physical phenomena and marking a notable elevation in computational fidelity and accuracy. This innovative method potentially satisfies the compelling demand for developing a precise and rapid method for predicting hypersonic boundary layer transition, which can be readily used in engineering applications.