Interest in components with detailed structures increased with the progress in advanced manufacturing techniques in recent years. Parts with graded lattice elements can provide interesting mechanical, thermal, and acoustic properties compared to parts where only coarse features are included. One of these improvements is better global buckling resistance of the component. However, thin features are prone to local buckling. Normally, analyses with high-computational effort are conducted on high-resolution finite element meshes to optimize parts with good global and local stability. Until recently, works focused only on either global or local buckling behavior. We use two-scale optimization based on asymptotic homogenization of elastic properties and local buckling behavior to reduce the effort of full-scale analyses. For this, we present an approach for concurrent local and global buckling optimization of parameterized graded lattice structures. It is based on a worst-case model for the homogenized buckling load factor, which acts as a safeguard against pure local buckling. Cross-modes residing on both scales are not detected. We support our theory with numerical examples and validations on dehomogenized designs, which show the capabilities of our method, and discuss the advantages and limitations of the worst-case model.
Interest in components with detailed structures increased with the progress in advanced manufacturing techniques. Parts with lattice elements can provide improved global buckling stability compared to solid structures of the same weight. However, thin features are prone to local buckling. We present a two-scale optimization approach that simultaneously improves the local and global stability of parametrized graded lattice structures. Elastic properties and local buckling behavior are upscaled via homogenization based on geometric exact beam theory. To reduce computational effort, we construct a worst-case model for the homogenized buckling load factor, which acts as a safeguard against local buckling. We briefly discuss advantages and limitations by means of numerical examples.
Interest in components with detailed structures increased with the progress in advanced manufacturing techniques in recent years. Parts with graded lattice elements can provide interesting mechanical, thermal, and acoustic properties compared to parts where only coarse features are included. One of these improvements is better global buckling resistance of the component. However, thin features are prone to local buckling. Normally, analyses with high computational effort are conducted on high-resolution finite element meshes to optimize parts with good global and local stability. Until recently, works focused only on either global or local buckling behavior. We use two-scale optimization based on asymptotic homogenization of elastic properties and local buckling behavior to reduce the effort of full-scale analyses. For this, we present an approach for concurrent local and global buckling optimization of parameterized graded lattice structures. It is based on a worst-case model for the homogenized buckling load factor, which acts as a safeguard against pure local buckling. Cross-modes residing on both scales are not detected. We support our theory with numerical examples and validations on dehomogenized designs, which show the capabilities of our method, and discuss the advantages and limitations of the worst-case model.
The paper is devoted to the shape optimization of microstructures generating porous locally periodic materials saturated by viscous fluids. At the macroscopic level, the porous material is described by the Biot model defined in terms of the effective medium coefficients, involving the drained skeleton elasticity, the Biot stress coupling, the Biot compressibility coefficients, and by the hydraulic permeability of the Darcy flow model. By virtue of the homogenization, these coefficients are computed using characteristic responses of the representative unit cell consisting of an elastic solid skeleton and a viscous pore fluid. For the purpose of optimization, the sensitivity analysis on the continuous level of the problem is derived. We provide sensitivities of objective functions constituted by the Biot model coefficients with respect to the underlying pore shape described by a B-spline box which embeds the whole representative cell. We consider material design problems in the framework of which the layout of a single representative cell is optimized. Then we propose a sequential linearization approach to the two-scale problem in which local microstructures are optimized with respect to macroscopic design criteria. Numerical experiments are reported which include stiffness maximization with constraints allowing for a sufficient permeability, and vice versa. Issues of the design anisotropy, the spline box parametrization are discussed. In order to avoid remeshing a geometric regularization technique based on injectivity constraints is applied.