The Automated six Degrees of Freedom (DoF) definition of industrial components has become an added value in production processes as long as the required accuracy is guaranteed. This is where multi-camera systems are finding their niche in the market. These systems provide, among other things, the ease of automating tracking processes without human intervention and knowledge about vision and/or metrology. In addition, the cost of integrating a new sensor into the complete system is negligible compared to other multi-tracker systems. The increase in information from different points of view in multi-camera systems raises the accuracy, based on the premise that the more points of view, the lower the level of uncertainty. This work is devoted to the calibration procedures of multi-camera systems, which is decisive to achieve high performance, with a particular focus on the uncertainty budget. Moreover, an evaluation methodology has been carried out, which is key to determining the level of accuracy of the measurement system.

Robotic arms are widely used in sectors such as automotive or assembly logistics due to their flexibility and cost. Other manufacturing sectors would like to take advantage of this technology, however, higher accuracy is required for their purposes. This paper integrated a multi-camera system to achieve the requirements for milling and drilling tasks in aeronautic parts. A closed-loop framework allows the position of the robot’s end-effector to be corrected with respect to a static reference. This is due to the multi-camera system tracking the position of both elements due to the passive targets on their surface. The challenge is to find an auxiliary system to measure these targets with an uncertainty that allows the desired accuracy to be achieved in high volumes (>3 m³). Firstly, in a reduced scenario, a coordinate measuring machine (CMM), a laser tracker (LT), and portable photogrammetry (PP) have been compared following the guidelines from VDI/VDE 2634-part 1. The conclusions allowed us to jump into an industrial scenario and run a similar test with a higher payload than in the laboratory. The article ends with an application example demonstrating the suitability of the solution.

Traditional marker-based photogrammetry systems often require the attachment and removal of a sticker for each measured point, involving labor-intensive manual steps. This paper presents an innovative approach that utilizes raised, cross-shaped markers, referred to as ‘molded markers’, directly embedded into composite pieces. In this study, these markers, commonly employed in other industrial processes, serve as fiducial markers for accurate photogrammetry. A two-stage detection algorithm is developed to accurately identify their centers: initial approximate detection by a Faster R-CNN model, followed by accurate localization using a classical cross center detection algorithm. This study investigates the pertinence of using polarimetric images to guarantee the highest detection rate and accuracy even in adverse lighting conditions. Experimental results demonstrate the viability of using these markers in accurate photogrammetry systems, achieving a median accuracy of 0.170 (interquartile range (IQR) 0.069 to 0.368) mm/m while enhancing automation and system usability.