During severe plastic deformation (SPD), the processes of lattice defect formation as well as their relaxation (annihilation) compete with each other. As a result, a dynamic equilibrium is established, and a steady state is reached after a certain strain value. Simultaneously, other kinetic processes act in opposite directions and also compete with each other during SPD, such as grain refinement/growth, mechanical strengthening/softening, formation/decomposition of solid solution, etc. These competing processes also lead to dynamic equilibrium and result in a steady state (saturation), albeit after different strains. Among these steady-state phenomena, particle fragmentation during the second phase of SPD has received little attention. Available data indicate that precipitate fragmentation slows down with increasing strain, though saturation is achieved at higher strains than in the case of hardness or grain size. Moreover, one can consider the SPD-driven nanocrystallization in the amorphous phase as a process that is opposite to the fragmentation of precipitates. The size of these crystalline nanoprecipitates also saturates after a certain strain. The fragmentation of precipitates during SPD is the topic of this review.
This review discusses an area of expertise that is at the intersection of three large parts of materials science. These are phase transformations, severe plastic deformation (SPD), and high-entropy alloys (HEA). First, SPD makes it possible to determine the borders of single-phase regions of existence of a multicomponent solid solution in HEAs. An important feature of SPD is that using these technologies, it is possible to obtain second-phase nanoparticles included in a matrix with a grain size of several tens of nanometers. Such materials have a very high specific density of internal boundaries. These boundaries serve as pathways for accelerated diffusion. As a result of the annealing of HEAs subjected to SPD, it is possible to accurately determine the border temperature of a single-phase solid solution area on the multicomponent phase diagram of the HEA. Secondly, SPD itself induces phase transformations in HEAs. Among these transformations is the decomposition of a single-phase solid solution with the formation of nanoparticles of the second phase, the formation of high-pressure phases, amorphization, as well as spinodal decomposition. Thirdly, during SPD, a large number of new grain boundaries (GBs) are formed due to the crystallites refinement. Segregation layers exist at these new GBs. The concentration of the components in GBs differs from that in the bulk solid solution. As a result of the formation of a large number of new GBs, atoms leave the bulk solution and form segregation layers. Thus, the composition of the solid solution in the volume also changes. All these processes make it possible to purposefully influence the composition, structure and useful properties of HEAs, especially for medical applications.
Grain boundaries (GBs) can be wetted by a second phase. This phase can be not only liquid (or melted), but it can also be solid. GB wetting can be incomplete (partial) or complete. In the case of incomplete (partial) wetting, the liquid forms in the GB droplets, and the second solid phase forms a chain of (usually lenticular) precipitates. Droplets or precipitates have a non-zero contact angle with the GB. In the case of complete GB wetting, the second phase (liquid or solid) forms in the GB continuous layers between matrix grains. These GB layers completely separate the matrix crystallites from each other. GB wetting by a second solid phase has some important differences from GB wetting by the melt phase. In the latter case, the contact angle always decreases with increasing temperature. If the wetting phase is solid, the contact angle can also increase with increasing temperature. Moreover, the transition from partial to complete wetting can be followed by the opposite transition from complete to partial GB wetting. The GB triple junctions are completely wetted in the broader temperature interval than GBs. Since Phase 2 is also solid, it contains GBs as well. This means that not only can Phase 2 wet the GBs in Phase 1, but the opposite can also occur when Phase 1 can wet the GBs in Phase 2. GB wetting by the second solid phase was observed in the Al-, Mg-, Co-, Ni-, Fe-, Cu-, Zr-, and Ti-based alloys as well as in multicomponent alloys, including high-entropy ones. It can seriously influence various properties of materials.
High-pressure torsion has been used to obtain the ultra-fine grained (UFG) state with a high specific area of grain boundaries (GBs) in Al-Zn, Al-Mg, Cu-Ag, Cu-Co, and Cu-Ni solid solutions with face-centered cubic (fcc) lattices. The UFG samples were heated in a differential scanning calorimeter (DSC). Small endothermic peaks in the DSC curves were observed in the one-phase solid-solution area of the respective phase diagrams, i.e., far away from the bulk solidus and solvus lines. A possible explanation of these endothermic peaks is based on the hypothesis of phase transformations between GB complexions. This hypothesis has been supported by observations with transmission electron microscopy and electron backscattering diffraction. The new lines of GB phase transformations have been constructed in the Al-Zn, Al-Mg, Cu-Ag, Cu-Co, and Cu-Ni bulk phase diagrams.
The multicomponent equiatomic CrMnFeCoNi alloy was proposed by B. Cantor almost 20 years ago and was the first in the family of the so-called multiprincipal or high-entropy alloys (HEAs). Various mechanical properties of the Cantor alloy and its derivatives, such as corrosion behavior, oxidation resistance, irradiation response, diffusion bonding, and weldability, have been studied these past years. Unfortunately, data on their thermo-physical properties are scarce and the information about infrared emissivity is completely absent. Having reliable infrared emissivity data at working conditions is very important for non-contact temperature measurements and for modeling heat transfer by radiation during manufacturing. In this work, a Cantor alloy, as a typical example of HEAs, was manufactured with levitation melting in vacuum. The alloy contains mainly one phase with face-centered cubic lattice and small amount of oxide precipitates. The angle-dependent spectral directional emissivity was measured between 200 and 700 °C. Reproducible data were obtained upon several thermal cycles. The total directional emissivity is almost constant from 10° to 50°, and it increases up until it reaches a maximum around 70°. Integrating these data, total hemispherical emissivity was determined, and it was observed that this property remains almost constant at 0.28 in a wide temperature range, showing a minor increase with increasing temperature. Spectral directional emissivity measurements allow detecting incipient oxidation processes. These data show the necessity of measuring emissivity at working temperatures to achieve a precise quantification of radiative heat transfer.