We propose a novel hybrid FPP-DIC technique to measure an object’s shape and deformation in 3D simultaneously by using a single 3CCD color camera, which captures the blue fringe patterns and red fluorescent speckles within the same image. Firstly, red fluorescent speckles were painted on the surface of the specimen. Subsequently, 12 computer-generated blue fringe patterns with a black background were projected onto the surface of the specimen using a DLP projector. Finally, both the reference and deformed images with three different frequencies and four shifted phases were captured using a 3CCD camera. This technique employed a three-chip configuration in which red–green–blue chips were discretely integrated in the 3CCD color camera sensor, rendering independent capture of RGB information possible. Measurement of out-of-plane displacement was carried out through the implementation of Fringe Projection Profilometry (FPP), whereas the in-plane displacement was evaluated using a 2D Digital Image Correlation (DIC) method by leveraging a telecentric-lens-based optical system. In comparison to the traditional FPP-DIC hybrid methodology, the present approach showed a lower incidence of crosstalk between the fringe patterns and speckle patterns while also offering a corrective for the coupling of the in-plane displacement and out-of-plane displacement. Experimental results for the in-plane cantilever beam and out-of-plane disk comparisons with the traditional 3D-DIC method indicated that the maximum discrepancy obtained between FPP-DIC and 3D-DIC was 0.7 μm and 0.034 mm with different magnifications, respectively, validating the effectiveness and precision of the novel proposed FPP-DIC method.

Fluorescent digital image correlation (DIC) is becoming popular for measuring 3D profiles and deformations in external surfaces. However, the simultaneous monitoring of interior layers is highly challenging due to the penetrability and refraction of light using monochromatic fluorescence. We propose a color fluorescent speckle pattern (CFSP) method for measuring the internal displacement of transparent objects based on multispectral stereo-DIC and refractive index correction. During sample fabrication, fluorescent speckle patterns exciting different colors are fabricated on both the surface and interior layers of objects. A virtual color stereo-DIC system is utilized to capture the CFSP on the surface and interior layers simultaneously from two different perspectives. Different color channels are practically equivalent to synchronized monochrome vision systems, having separate CFSP in external and internal measurements. In multispectral stereo-DIC calculation, the external surface is initially reconstructed through one channel of the system even if the surface is non-planar. Based on Snell’s law and the CFSP method, the internal layer is then reconstructed and corrected by establishing the geometry of the refractive stereo-DIC through another channel. The relative error of the thickness between two planar layers was proved to decrease from 33.4% to 0.7% after refractive index correction. Further experimental results validate the efficacy of this method for correcting the profile of the non-planar arc profile and determining the internal deformations of disc materials.

To study the compressive properties of an elastomeric porous cylinder, a 360° 3D digital image correlation (DIC) system is proposed. This compact vibration isolation table system captures different segments of the object from four different angles and fields of view, enabling a comprehensive measurement of the full surface of the object. To increase the stitching quality, a coarse–fine coordinate matching method is presented. First, a three-dimensional rigid body calibration auxiliary block is employed to track motion trajectory, which enables preliminary matching of four 3D DIC sub-systems. Subsequently, scattered speckle information characteristics guide fine matching. The accuracy of the 360° 3D DIC system is verified through a three-dimensional shape measurement conducted on a cylindrical shell, and the maximum relative error of the shell’s diameter is 0.52%. A thorough investigation of the 3D compressive displacements and strains exerted on the full surface of an elastomeric porous cylinder are investigated. The results demonstrate the robustness of the proposed 360° measuring system on calculating images with voids and indicate a negative Poisson’s ratio of periodically cylindrical porous structures.

For the composite glass box girder, the generalized Bayesian objective function of elastic constants of the structure was derived based on layered shell element theory. Mechanical performances of the composite glass box girder were solved by layered shell element method. Combined with quadratic parabolic interpolation search scheme of optimized step length, the adaptive Powell's optimization theory was taken to complete the stochastic identification of elastic constants of composite glass box girder. Then the adaptive Powell's identification steps of elastic constants of the structure were presented in detail and the adaptive Powell's identification procedure was accomplished. From some classic examples, it is finally achieved that the adaptive Powell's identification of elastic constants of composite glass box girder has perfect convergence and numerical stability, which testifies that the adaptive Powell's identification theory of elastic constants of composite glass box girder is correct and reliable. The stochastic characteristics of systematic responses and elastic constants are well deliberated in generalized Bayesian objective function. And in iterative processes, the adaptive Powell's identification is irrelevant with the complicated partial differentiation of the systematic responses from the layered shell element model to the elastic constants, which proves high computation efficiency.