CNC machine tools are a measure of national manufacturing and comprehensive national strength and how to reduce CNC machine errors in modern industry has received much attention from all walks of life. The thermal deformation of the feed axis of CNC machine tools is affected by the machine’s structure, installation, material properties, motion position, working conditions, and environmental temperature. Therefore, adopting a single thermal error model to the compensation implementation needs is difficult under changing motion parameters. In this paper, VMC655H is used as the research object and an embedded system is used as the control core. The model classification method is based on the approximate matching of the motion parameters of the thermal error model. Dynamic loading technology is used to fit multiple thermal error models as a technical means to reduce the impact of the machine feed axis’s thermal deformation on the positioning accuracy during the manufacturing process. The thermal error classification model for machine tool feed axes with variable motion parameters in an embedded environment can classify, identify, and load compensation device models within a limited range of motion parameters. This strategy can determine the current operating environment and compensate for the poor adaptability of a single thermal error model. The study of the actual operation effect of the compensation device under this strategy shows that the compensation strategy proposed in this paper can compensate for the thermal deformation of the ball screw feed axis under variable motion, and the X-axis positioning accuracy of its feed system can be improved by 53.11%. This study provides a new idea for the compensation method for thermogenic errors in machine tools.

To address the problems of low productivity and sizeable dispensing positioning errors in manual and semi-automatic dispensing processes in small- and medium-sized electronic enterprises, this study proposes a fully automatic dispensing method based on visual positioning with RJDNEL-type PCBs as the research object. The fully automatic dispensing system is constructed through the construction of a mechanical structure, the selection of optical equipment, and the debugging of the control system. The method is based on optical imaging technology. Firstly, the dispensing area is extracted through image preprocessing; then, the edge is detected by the Sobel operator, and the Hilditch operator optimizes the dispensing sharpness; then, the minimum outer rectangle algorithm is used to calculate the positioning information of the dispensing area by using the relationship between geometric transformations, which provides the database support for the realization of automatic dispensing; finally, the simulated annealing algorithm is adopted to optimize the dispensing path. Through the image acquisition matching experiments and positioning accuracy experimental analysis, it is concluded that the matching success rate is more than 99%, and the image positioning information repeated extraction accuracy error is less than 0.02 mm. Analysis of the total path of dispensing, as well as computing time, was performed as follows: for the complete dispensing process, 20 PCB boards were used; the path optimization of the dispensing path was reduced by 723.4 mm, and the dispensing efficiency was improved by 20% to 30%; after dispensing, the dispensing area measurement was performed on the PCB boards. PCB boards meet the quality requirements of dispensing, and the proposed method for meeting the quality of dispensing at the same time effectively improves the dispensing accuracy and efficiency.

The characteristics of flexible production lines, i.e., “multiple steps and few processes”, increase the complexity of the process and the difficulty of process quality control, but are not conducive for improving the quality and efficiency of a production line. In this study, we use a flexible production line processing spindle box as the research object. Using an extensive data analysis method, we study the key influencing factors of process quality and the prediction and optimization of process quality characteristics, aiming to accurately predict the machining accuracy of flexible production line processes and to achieve efficient quality control. A fuzzy hierarchical analysis-based impact factor model is developed to obtain a process quality impact factor model consistent with the spindle box of a production line. By verifying the prediction accuracy of 24 sets of quality spindle bore data, a prediction model with a relative error of less than 0.01 is obtained, which provides a prediction sample for analyzing potential problems of process quality in a production line. The SPC control principle is used to monitor process quality by using the standard control method, and the change trends between the actual and predicted values of quality characteristics are compared to achieve predictive control of the process quality. The product qualification rate of this control scheme under this monitoring method is 96%.