Epoxy resin matrix composite reinforced with fly ash particles was prepared by ultrasonic stirring method. Pin-on-disc wear test of the composite was carried out and compared according to Taguchi design-of-experiment. An orthogonal array exhibited and examined the influencing parameters like % of fly ash debris, typical load, sliding speed and track distance on the composite. Signal to noise ratio analysis optimizes the parametric condition that yields minimum wear rate, minimum frictional force and minimum coefficient of friction. A multi-criteria decision analysis method, TOPSIS is used to optimize the output, and confirmation test has been done to verify the projected model. ANOVA shows that applied normal load plays a vital role in increasing dry sliding wear of epoxy composites