This work encourages the cooperation of different IoT technologies in industrial environments for avoiding social disruption in novel Industry 4.0 paradigms. For this, Green I3A Smart Factory (GreenISF) scenario is presented, where the deployment of a collaborative mesh network based on Bluetooth Low Energy (BLE) and Long Range Wide-Area Network (LoRaWAN) technologies promotes Human-Machine collaboration towards Socially Sustainable Factories. In order to encourage human-centric architectures in such environments, our smart wristband prototype OperaBLE is introduced in this work as key enabler for Human-in-the-Loop systems. Thus, the network deployed in GreenISF is composed of Body Area Networks (BANs) which monitor labour activity and reinforce security at work by embedding sensors in regulatory industrial clothes. These networks cooperate with our BLE mesh infrastructure aimed to fulfil the major challenges Industry 4.0: zero fails, total coverage and sustainability. Furthermore, a Context Information Network based on LoRaWAN complements our mesh network to provide the system with valuable environmental data and prevent operators from harmful workplaces. The system is connected to a fog server responsible for preprocessing raw data that will be stored in a global cloud server. The experiments carried out highlight the contribution of OperaBLE towards safer working conditions and a sustainable digitalisation of Industry 4.0.

Current sensor networks need to be improved and updated to satisfy new essential requirements of the Internet of Things, where cutting-edge applications will appear. These requirements are: total coverage, zero fails (high performance), scalability and sustainability (hardware and software). We are going to evaluate Bluetooth Low Energy as wireless transmission technology and as the ideal candidate for these improvements, due to its low power consumption, its low cost radio chips and its ability to communicate with users directly, using their smartphones or smartbands. However, this technology is relatively recent, and standard network topologies are not able to fulfil its new requirements. To address these shortcomings, the implementation of other more flexible topologies (as the mesh topology) will be very interesting. After studying it in depth, we have identified certain weaknesses, for example, specific devices are needed to provide network scalability, and the need to choose between high performance or sustainability. In this paper, after presenting the studies carried out on these new technologies, we propose a new packet format and a new BLE mesh topology, with two different configurations: Individual Mesh and Collaborative Mesh. Our results show how this topology improves the scalability, sustainability, coverage and performance.

Smart solutions increasingly involve the use of sensor data to represent the physical world in the digital world and apply intelligence to such representation. The main approach is a vertical end-to-end solution from sensors to intelligence and back to actuators. Recently, a new holistic approach, the so-called Digital Twin, has emerged. This goes beyond traditional smart solutions by replicating, with high-fidelity cross-domain aspects, a physical object into the digital world. The key differentiation is the inclusion of semantics information in the digital replica in a form of knowledge graph. Further, analytics continuously enrich Digital Twin’s information with predictions and insights. In this article, we adopt the Digital Twin approach for the creation of a digital replica of Espinardo’s campus at the University of Murcia (Spain). The starting point is the existing sensor network deployment and the infrastructure under development of Fog–Edge–Cloud computing based on a 5G private network. The smart campus Digital Twin is formed by the Digital Twins of 23 buildings for which different sets of data features have been thoroughly selected. We implement the concept of Digital Twin by merging sensor data with external open data sources, analytics models implemented, and information processed by these analytics. We report our experience showing the issues encountered handling the data and producing various analytics models for predicting energy consumption, building occupancy, room usage, solar energy, and anomaly detection. From our experience, we highlight some lessons learned and directions toward the full operational smart campus Digital Twin.

While the Internet of Things continues to grow, the LoRaWAN standard is generating special interest due to its open-source nature, ultralow-power consumption and long-range connectivity. Recent works have explored the challenges of implementing LoRaWAN, with scalability being considered one of the major bottlenecks imposed by its Aloha-based medium access control (MAC) layer. Despite much on-going research on LoRaWAN scheduling aimed at alleviating this concern, experimental approaches are rarely found in the literature. In this work, we describe the steps taken and the technical issues overcome to move from a low-overhead synchronization and scheduling concept to its real-world implementation on top of LoRaWAN Class A. Accordingly, an end-to-end architecture was designed and deployed on top of STM32L0 MCUs, which communicate with a central entity responsible for providing synchronization metrics and allocating transmission slots on demand. The clock drift of devices was measured in a temperature-controlled chamber, which served as a basis to define slot lengths in the network. As a result, an operational end-to-end system was implemented and evaluated for different setup scenarios, with 10-ms accuracy being achieved. Our experimental results show significant improvements in packet delivery ratios with respect to Aloha-based setups, especially under high network loads (up to 29% for SF12), thereby demonstrating the feasibility of the presented approach.