The deposit-forming problem is one of the main bottlenecks restricting the yield and production benefit of iron ore pellets produced by coal-fired rotary kilns. In order to implement measures to ensure the efficient production of pellets by coal-fired rotary kilns, the mechanism and influencing factors on the deposit formation were reviewed. The pellet powder and coal ash come together to form the material base of the deposit. Meanwhile, the local reducing atmosphere caused by the continued combustion of residual carbon increases the FeO content, resulting in the formation of low-melting-point silicates. Moreover, alkali metal elements in coal ash can also promote liquid phase formation to cause serious deposit aggregation problems. During high-temperature roasting, the liquid phase corrodes the surface of the refractory brick to form the initial deposit, whereafter, it binds the pellet powder and coal ash from the material layer, which causes the deposit to accumulate continuously. The deposit formation of coal-fired rotary kilns is the result of interaction between many factors, which includes the quality of the green pellets, the composition of coal ash, the combustion efficiency of pulverized coal, roasting temperature, FeO content and alkali metal input. Finally, it is recommended that some measures to mitigate deposit formation can be adopted, such as increasing the compression strength of preheated pellets, choosing high-quality raw materials with low alkali metals, improving the combustion of pulverized coal.

Titanium slags produced through ilmenite electric furnace smelting contain 60–80%TiO₂, a vital titanium resource in the titanium industry. The processing and utilization of titanium slag is faced with many challenges, such as complex mineral structures, high requirements, severe environmental pollution, and heavy additives and energy consumption. This study aims to review the technologies for the processing and utilization of titanium slag. First, we analyze the characteristics of titanium slag from different regions. Then, we discuss in detail the methods for processing and using titanium slag. The progress in electric furnace titanium slag processing and utilization can be divided into two areas: the preparation of titanium dioxide and high-quality titanium-rich materials. These include H₂SO₄ leaching, HCl leaching, fluoride leaching, sulfur roasting–leaching, alkaline roasting–leaching, oxide roasting–leaching, oxidation and reduction roasting–leaching, phosphorylation roasting–leaching, and ammonia decomposition leaching. Further development of oxide roasting–leaching for the extraction of titanium from titanium slag is recommended.