This study focused on the analysis of the mechanical properties of thin-walled specimens fabricated by fused deposition modelling (FDM). Two materials were considered, i.e., polylactide (PLA) and polylactide with carbon fiber (PLA-CF). The article describes how the specimens with different thicknesses and printing orientations were designed, printed, measured to assess their geometric and dimensional accuracy, subjected to tensile testing, and examined using scanning electron microscopy. The data provided here can be used for further research aimed at improving filament deposition and modifying the base material by combining it with different components, for example carbon fiber. The investigations revealed that the properties of thin-walled elements produced by FDM varied significantly depending on the thickness. So far, this problem has not been investigated extensively. Research by analyzing the key parameter, which is the direction of printing that is important for thin-walled models, provides a lot of new information for designers and technologists and opens the way to further extended scientific research in the field of the strength analysis of thin-walled models produced by 3D printing, which is very applicable to structure optimization in the era of the industrial revolution 4.0 and progress in the LEAN manufacturing process.

This article focuses on the mechanical property analysis of important models omitted in many scientific papers (thin-walled specimens) printed from innovative material—such as PLA + bronze composite—using fused deposition modelling technology. It discusses the printing process, the measurement of the specimen geometry, the static tensile strength tests and the microscopic examinations conducted with a scanning electron microscope. The findings of this study could be used as an input to further research into the accuracy of filament deposition and the modification of base materials with bronze powder and for the optimization of the machine design, e.g., with the use of cell structures. The experimental results indicated that the thin-walled models fabricated using FDM showed substantial differences in tensile strength, depending on the specimen’s thickness and the printing orientation. It was shown that it was not possible to test thin-walled models located on the building platform along the Z axis due to the lack of sufficient adhesion between the layers.

3D/4D printing technologies are currently among the fastest growing cutting-edge fabrication technologies. The scale of their applications is vast and applicable to nearly all industries. Three-dimensional printing technologies are particularly popular in robotics and especially in advanced design innovative solutions for areas such as manufacturing, space technology, and medicine. The development of robotics, and, in particular, of the precision of manufactured components, such as actuators, pneumatic muscles, power transmission units, etc., means that new prototypes are still being made, and the use of 3D printers reduces the production time severalfold, allowing for the completion of necessary simulations and tests. In addition, the use of 3D printers allows for the production of thin-walled and cellular structures, which is a great advantage compared to conventional fabrication technologies. In the range of 3D printers available on the market, only a few selected technologies allow for actual use in the construction of advanced robot elements (muscles, vibration dampers, etc.). In an era of rapid growth in the precision of available 3D printers and modern materials, 3D printing may soon become a major tool in robotics. This article presents an overview of 3D printing technologies and materials in terms of their application in robotics and provides examples of the use of 3D and 4D printing in prototyping and fabricating robotic elements with particular emphasis on the current state of the art. The study considered the possibilities of using 3D/4D printing in robotics with the use of polymeric materials. Three-dimensional and 4D printing technologies can have a major impact on achieving sustainable development goals by providing appropriate strategies to minimise health risks and promote environmentally friendly production processes. The review of the literature and the research work currently being carried out in this area is very promising and it seems that 3D/4D printing in robotics is widely used and is still developing, which allows us to conclude that in the near future the number of research works in this field will increase rapidly.

EPJ Web of Conferences, open-access proceedings in physics and astronomy

3D/4D printing technologies are currently among the fastest growing, cutting edge fabrication technologies. The scale of their applications is vast and applicable to nearly all industries. 3D printing technologies are particularly popular in robotics, and especially in advanced design innovative solutions for areas such as manufacturing, space technology and medicine. The development of robotics, and in particular of the precision of manufactured components, such as actuators, pneumatic muscles, power transmission units, etc., means that new prototypes are still being made, where the use of 3D printers reduces the production time severalfold and allows for completing the necessary simulations and tests. In addition, the use of 3D printers allows for the production of thin-walled and cellular structures, which is a great advantage compared to conventional fabrication technologies. In the range of 3D printers available on the market, only a few selected technologies allow for actual use in the construction of advanced robot elements (muscles, vibration dampers, etc.). In the era of rapid growth of the precision of the available 3D printers and modern materials, 3D printing may soon become a major tool in robotics. This article presents an overview of 3D printing technologies and materials in terms of their application in robotics and provides examples of the use of 3D and 4D printing in prototyping and fabrication of robotic elements with particular emphasis on the current state of the art. The study considered the possibilities of using 3D/4D printing in robotics with the use of polymeric materials. The review of the literature and the research work currently being carried out in this area is very promising and it seems that 3D/4D printing in robotics is widely used and is still developing, which allows to conclude that in the near future the number of research works in this field will increase rapidly.