Duct fan motors must provide high torque within limited space to maintain airflow while requiring low vibration characteristics to minimize fluid resistance caused by fan oscillation. Axial Flux Permanent Magnet Motor (AFPM) offers higher torque performance than Radial Flux Permanent Magnet Motor (RFPM) due to their large radial and short axial dimensions. In particular, the coreless AFPM structure enables superior low-vibration performance. Conventional AFPM typically employs a core-type stator, which presents manufacturing difficulties. In core-type AFPM, applying a multi-stator configuration linearly increases winding takt time in proportion to the number of stators. Conversely, a Printed Circuit Board (PCB) stator AFPM significantly reduces stator production time, making it favorable for implementing multi-stator topologies. The use of multi-stator structures enables various topological configurations depending on (1) stator placement, (2) magnetization pattern of permanent magnets, and (3) rotor arrangement—each offering specific advantages. This study evaluates and analyzes the performance of different topologies based on efficient arrangements of magnets and stators, aiming to identify the optimal structure for duct fan applications. The validity of the proposed approach and design was verified through three-dimensional finite element analysis (FEA).
The claw-pole motor, known for its simple structure, is widely used in various fields due to its cost competitiveness. However, a drawback of the fixed-stator-type claw-pole motor is its vulnerability to eddy current losses. Therefore, this paper presents a single-phase claw-pole motor applied as a motor for cooling fans, with the aim of reducing eddy current losses and improving performance based on shape optimization, ultimately resulting in a single-phase claw-pole motor that meets the desired performance. The validity of this approach is verified through 3D finite element analysis (FEA).