We demonstrate a method of fabricating varied-line-spacing grating by employing elastic medium with variable vertical section. The advantages of this technique include continuous variation of line spacing, high fabrication efficiency, low cost, etc. It is very difficult or impractical to produce this variation of line spacing by traditional interference lithography. This kind of grating can be used in an optical position sensor to improve the precision of the sensor.

The thermal model and the relevant parameters of concrete are the most important issues to study the space‐time characteristics of temperature field, which are also the theoretical foundation of temperature control and crack prevention for the mass concrete structures. In this research, the improved adiabatic temperature rise test is carried out, and the temperature variation of fly ash concrete is analyzed. Furthermore, a thermal model of concrete considering the hydration degree is established based on the existing achievements. Meanwhile, the thermal conductivity and specific heat of concrete are measured via three approaches: by treating the parameters as constant values, by computing the parameters as variables of the degree of hydration, and by back‐analyzing the parameters through BP neural network. Finally, the thermal parameters determined by different methodologies are substituted into the thermal model, respectively, and the finite element analysis of the concrete specimen is performed. By comparing simulated temperatures with various measured results, it can be found that the numerical analysis results of parameters calculated by BP neural network are closest to the measured values in the whole curing ages. Therefore, BP neural network method is an effective way to calculate the thermal parameters, and BP inversion algorithm provides a new way for accurately study the temperature profile of mass concrete structures.

The hydration exothermic rate of fly ash concrete is significantly affected by the initial concreting temperature and water-binder ratio. Firstly, the adiabatic temperature rise and temperature rise rate of fly ash concrete at different initial concreting temperatures and water-binder ratios were obtained by a thermal test instrument; then, the effects of initial concreting temperature and water-binder ratio on the hydration kinetic parameters of the NG-I-D hydration process of fly ash concrete were analyzed by the theory of hydration kinetics; lastly, the effects of initial concreting temperature and water-binder ratio on chemically bound water and pore bulk of fly ash concrete during hydration were analyzed by applying a thermogravimetric analyzer and industrial CT scanning techniques. The results showed that the increase in initial concreting temperature and the decrease in water-binder ratio accelerated the rate of temperature rise, and the initial concreting temperature had a more significant effect than the water-binder ratio. During the hydration reaction, the I process was significantly influenced by the initial concreting temperature, and the D process was significantly influenced by the water-binder ratio; the content of bound water increased with the increase in water-binder ratio and age and the decrease in initial concreting temperature. The initial temperature had a significant effect on the growth rate of 1 to 3 days bound water, and the water-binder ratio had a more significant effect on the growth rate of 3 to 7 days bound water. The porosity was positively correlated with the initial concreting temperature and water-binder ratio and decreased with age, but 1 to 3 days was the key period of porosity change. Additionally, the pore size was also influenced by the initial concreting temperature and water-binder ratio.

In order to make clear the cracking reasons in arch dam of Xiaowan Hydropower Station during operation period, the approach to combine ANSYS with finite element program COCE‐3D is adopted. Firstly, the influence by element type and mesh size for the temperature field simulation result is analyzed. Subsequently, the three typical dam segments cut from Xiaowan arch dam are selected and the relevant finite element model is established; the effect of the measured diurnal air temperature on temperature field and temperature stress of arch dam is analyzed thoroughly. The results indicate that the temperature gradient in mass concrete becomes lower, whereas the affecting depth becomes deeper when the mesh size is too large. Therefore, it is advisable to use smaller size mesh to study the influence of the measured diurnal air temperature on the surface temperature distribution in mass concrete. The temperature of downstream zone in arch dam is significantly affected by air temperature; the changing laws of temperature field and temperature stress with the air temperature are basically consistent, which is sensitive to lower temperature. When the temperature sharply decreased, the temperature stress in the downstream zone is mainly in tensile stress state. The calculated results are basically consistent with the measured results, and the temperature stress induced by the day‐night temperature difference is the important reason for the horizontal cracks on the downstream surface. The submodel analysis method is an important alternative approach to study the changing laws of temperature field of arch dam. The research results not only provide an evidence for temperature control and crack prevention of Xiaowan arch dam but also provide a reference for temperature field simulation of similar projects.