A novel composite cementitious material was constructed by synergistically utilizing multiple industrial solid wastes, including electrolytic manganese residue (EMR), red mud (RM), and ground granulated blast furnace slag (GGBS), with calcium hydroxide [Ca(OH)₂] as an alkaline activator. In addition, the mechanical properties of the composite cementitious materials were systematically analyzed under different raw material ratios, alkali activator dosages, and water-binder ratios. To further investigate the hydration products and mechanisms of the composite cementitious material, characterization methods, for instance, XRD, FT-IR, SEM-EDS, and TG-DTG, were employed to characterize the materials. To ensure that the composite cementitious material does not cause additional environmental pressure, it was analyzed for toxic leaching. The relevant experimental results indicate that the optimal ratio of the EMR–RM–GGBS–Ca(OH)₂ components of the composite cementitious material is EMR content of 20%, RM content of 15%, GGBS content of 52%, calcium hydroxide as alkali activator content of 13%, and water-binder ratio of 0.5. Under the optimal ratio, the composite cementitious material at 28 days exhibited a compressive strength of 27.9 MPa, as well as a flexural strength of 7.5 MPa. The hydration products in the as-synthesized composite cementitious material system primarily encompassed ettringite (AFt) and hydrated calcium silicate (C-S-H), and their tight bonding in the middle and later curing stages was the main source of engineering mechanical strength. The heavy metal concentrations in the 28-day leaching solution of the EMR–RM–GGBS–Ca(OH)₂ composite cementitious material fall within the limits prescribed by the drinking water hygiene standard (GB5749-2022), indicating that this composite material exhibits satisfactory safety performance. To sum up, it is elucidated that the novel process involved in this research provide useful references for the pollution-free treatment and resource utilization of solid wastes such as red mud and electrolytic manganese residue in the future.

Red mud (RM), a hazardous solid waste generated in the alumina production process, of which the mineral composition is mainly hematite, is unable to be applied directly in the cement industry due to its high alkalinity. With the rise of geopolymers, RM-based grouting materials play an essential role in disaster prevention and underground engineering. To adequately reduce the land-based stockpiling of solid wastes, ultrafine calcium oxide, red mud, and slag were utilized as the main raw materials to prepare geopolymers, the C-R-S (calcium oxide–red mud–slag) grouting cementitious materials. The direct impact of red mud addition on the setting time, fluidity, water secretion, mechanical properties, and rheological properties of C-R-S were also investigated. In addition, a scanning electron microscope (SEM), X-ray diffraction (XRD), three-dimensional CT (3D-CT), Fourier transform infrared spectroscopy (FT-IR), and other characterization techniques were used to analyze the microstructure and polymerization mechanism. The related results reveal that the increase in red mud addition leads to an enhanced setting time, and the C-R-S-40 grouting cementitious material (40% red mud addition) exhibits the best fluidity of 27.5 cm, the lowest water secretion rate of 5.7%, and a high mechanical strength of 57.7 MPa. The C-R-S polymer grout conforms to the Herschel–Bulkley model, and the fitted value of R² is above 0.99. All analyses confirm that the preparation process of C-R-S grouting cementitious material not only substantially improves the utilization rate of red mud, but also provides a theoretical basis for the high-volume application of red mud in the field of grouting.

This study achieved the preparation of budget-friendly stratified Ca-Al adsorbents using a simplified precipitation synthesis route with subsequent pyroprocessing, showing superior defluoridation capabilities in aqueous environments. The structural properties and defluoridation performance of the adsorbents were systematically investigated by optimizing critical synthesis parameters, including calcium-to-aluminum molar ratios, the solution pH during co-precipitation, and calcination temperature. Characterization results revealed that the optimal sample (prepared at a Ca/Al ratio of 2:3, initial pH of 10, and calcination temperature of 600 °C) exhibited a high specific surface area, ordered mesoporous structure, and abundant surface hydroxyl groups, facilitating efficient fluoride adsorption. Batch adsorption experiments demonstrated significant effects of adsorbent mass, solution pH, and initial fluoride concentration on removal efficiency. The isothermal adsorption characteristics conformed to the Langmuir model, complemented by pseudo-second-order kinetic compliance, which jointly confirmed chemisorption-dominated monolayer coverage. Notably, the maximum adsorption capacity reached 263.33 mg g⁻¹, surpassing most comparable adsorbents reported in the literature. The material maintained a superior fluoride removal performance across a wide pH range (4~12) and exhibited superior recyclability. Rapid adsorption kinetics were observed, with equilibrium achieved within 60 min. The material showed a good removal effect in actual fluoride-containing smelting wastewater, which further proved its application potential. In addition, the analysis of the adsorption mechanism showed that the removal of fluoride was mainly achieved through the coordination between fluoride and metal ions and the ion-exchange reaction with surface hydroxyl groups. These findings suggest that the adsorbent has significant prospects for practical water quality fluoride removal applications.

In view of the current situation wherein acid resources and valuable components in titanium dioxide waste acid cannot be effectively extracted and are prone to secondary pollution, our research team proposed a new technique consisting of step extraction and the comprehensive utilization of titanium dioxide waste acid. In this paper, the thermodynamics of selective precipitation and the preparation of doped iron phosphate from waste acid were studied. The thermodynamics results show that the content of Al³⁺, Mn²⁺, Mg²⁺, and Ca²⁺ in the reaction system can be tuned by adjusting the pH during the pre-precipitation process. In the first step, these impurity ions should be settled as much as possible; then, Fe²⁺ should be oxidized to Fe³⁺ so as to obtain iron phosphate with higher purity in the next step of the precipitation process. The effects of the reaction temperature, seed crystals, pH value, and P/M on the precipitation process were investigated in detail. The experimental results show that in the reduced state, the optimal precipitation conditions are a temperature of 75 °C, an initial pH value of 4.5, and an optimal P/M molar ratio of 1.1. In the oxidized state, the optimal precipitation conditions are a temperature of 60 °C, a solution pH = 2.5, and a reaction time of 25 min. After calcination, the precipitate mainly consists of iron phosphate, which basically meets the requirements of an iron phosphate precursor.

In recent years, the rapid development of the domestic alumina industry has greatly accelerated the consumption of high-alumina–silica-ratio bauxite resources in China. The development of an efficient and clean utilization technology applicable to low-grade bauxite in China is not only a requirement for resource and environmental protection, but also a powerful guarantee to maintain the sustainable development of China’s aluminum industry. Based on this, the authors’ team proposed a new process for the treatment of low-grade bauxite ore via a calcification–carbonization method from the perspective of equilibrium solid-phase reconstruction and achieved the first industrial-scale trial run on the basis of existing laboratory research. The results show that the mass fraction of Na₂O in bauxite residue can be reduced to 0.95% in the treatment of typical diaspore bauxite, the A/S in the bauxite residue can be reduced to 0.85 after two-time carbonization–alumina dissolution, and the actual alumina dissolution rate can reach 81.32%. The relevant results verified the feasibility and advantages of the calcification–carbonization method in industrial production.