Surface acoustic waves (SAWs) have the potential to become the basis for a wide gamut of lab-on-a-chips (LoCs). These mechanical waves are among the most promising physics that can be exploited for fulfilling all the requirements of commercially appealing devices that aim to replace–or help–laboratory facilities. These requirements are low processing cost of the devices, scalable production, controllable physics, large flexibility of tasks to perform, easy device miniaturization. To date, SAWs are among the small set of technologies able to both manipulate and analyze biological liquids with high performance. Therefore, they address the main needs of microfluidics and biosensing. To this purpose, the use of high-frequency SAWs is key. In the ultra-high-frequency regime (UHF, 300 MHz—3 GHz) SAWs exhibit large sensitivities to molecule adsorption and unparalleled fluid manipulation capabilities, together with overall device miniaturization. The UHF-SAW technology is expected to be the realm for the development of complex, reliable, fully automated, high-performance LoCs. In this review, we present the most recent works on UHF-SAWs for microfluidics and biosensing, with a particular focus on the LoC application. We derive the relevant scale laws, useful formulas, fabrication guidelines, current limitations of the technology, and future developments.

A novel, surface plasmon resonance phase-interrogation based microfluidic biosensor in which surface acoustic wave-driven mixing accelerates molecule binding kinetics up to 84% of the reaction time is presented.

In order to properly manipulate liquids into microfluidic networks, an accurate sealing of the device is of paramount importance. Polydimethylsiloxane (PDMS) is ubiquitously used for fabricating microfluidic components, owing to its low cost, easy and fast fabrication, and optical transparency. However, PDMS is characterized by low surface energy, making its bonding to many substrates not trivial. Here is presented a versatile technique for PDMS microchannel bonding on untreated plastic and metal surfaces. First, the PDMS surface is functionalized with (3-aminopropyl) triethoxysilane (APTES) for further cross-linking with epoxy groups. Then, the PDMS-APTES surface is coated with Norland Optical Adhesive 74 (NOA74). Finally, the PDMS-APTES-NOA74 is put in contact with the target material and the glue is cured under a UV light. In order to characterize the bonding strength, a complete PDMS-on-gold microfluidic device is fabricated and tested with increasing injection pressures. Different liquids and a gas (nitrogen) are applied without leakage up to 2 bars, a value comparable to the one reported for the standard glass-PDMS bonding through plasma oxygen activation. The same technique is then successfully replicated with other nonmetallic substrates of interest for microfluidics, i.e., glass, poly(methyl methacrylate), polystyrene, polyethylene terephthalate, cyclic olefin copolymer, demonstrating its great versatility and potential for, but not limited to, microfluidic applications and LOC engineering.