The processing of refractory gold-containing concentrates by hydrometallurgical methods is becoming increasingly important due to the depletion of rich and easily extracted mineral resources, as well as due to the need to reduce harmful emissions from metallurgy, especially given the high content of arsenic in the ores. This paper describes the investigation of the kinetics of HNO3 leaching of sulfide gold-containing concentrates of the Yenisei ridge (Yakutia, Russia). The effect of temperature (70–85 °C), the initial concentration of HNO3 (10–40%) and the content of sulfur in the concentrate (8.22–22.44%) on the iron recovery into the solution was studied. It has been shown that increasing the content of S in the concentrate from 8.22 to 22.44% leads to an average of 45% increase in the iron recovery across the entire range temperatures and concentrations of HNO3 per one hour of leaching. The leaching kinetics of the studied types of concentrates correlates well with the new shrinking core model, which indicates that the reaction is regulated by interfacial diffusion and diffusion through the product layer. Elemental S is found on the surface of the solid leach residue, as confirmed by XRD and SEM/EDS analysis. The apparent activation energy is 60.276 kJ/mol. The semi-empirical expression describing the reaction rate under the studied conditions can be written as follows: 1/3ln(1 − X) + [(1 − X)−1/3 − 1] = 87.811(HNO3)0.837(S)2.948e−60276/RT·t.
This paper describes the nitric acid dissolution process of natural minerals such as tennantite, chalcopyrite and sphalerite, with the addition of Fe (III) ions and FeS2. These minerals are typical for the ores of the Ural deposits. The effect of temperature, nitric acid concentration, time, additions of Fe (III) ions and FeS2 was studied. The highest dissolution degree of sulfide minerals (more than 90%) was observed at a nitric acid concentration of 6 mol/dm3, an experiment time of 60 min, a temperature of 80 °C, a concentration of Fe (III) ions of 16.5 g/dm3, and an addition of FeS2 to the total mass minerals at 1.2:1 ratio. The most significant factors in the break-down of minerals were the nitric acid concentration, the concentration of Fe (III) ions and the amount of FeS2. Simultaneous addition of Fe (III) ions and FeS2 had the greatest effect on the leaching process. It was also established that FeS2 can be an alternative catalytic surface for copper sulfide minerals during nitric acid leaching. This helps to reduce the influence of the passivation layer of elemental sulfur due to the galvanic linkage formed between the minerals, which was confirmed by SEM-EDX.
At present, the processing of refractory gold–arsenic sulphide concentrates is becoming more relevant due to the depletion of rich crude ore reserves. In the process of the nitric acid leaching of arsenic sulphide minerals, solutions are formed containing 20–30 g/L of arsenic (III). Since market demand for arsenic compounds is limited, such solutions are traditionally converted into poorly soluble compounds. This paper describes the investigation of precipitating arsenic sulphide from nitric acid leaching solutions of refractory sulphide raw materials of nonferrous metals containing iron (III) ions using sodium hydrosulphide with a molar ratio of NaHS/As = 2.4–2.6, which is typical for pure model solutions without oxidants. The work studied the effect of temperature, the pH of the solution and the consumption of NaHS and seed crystal on this process. The highest degree of precipitation of arsenic (III) sulphide (95–99%) from nitric acid leaching solutions containing iron (III) ions without seed occurs with a pH from 1.8 to 2.0 and a NaHS/As molar ratio of 2.8. The introduction of seed crystal significantly improves the precipitation of arsenic (III) sulphide. An increase in seed crystal consumption from 0 to 34 g/L in solution promotes an increase in the degree of transition of arsenic to sediment from 36.2 to 98.1% at pH = 1. According to SEM/EDS and XRF sediment data, from the results of experiments on the effect of As2S3 seed crystal consumption, acidity and molar ratio of NaHS/As on the precipitation of arsenic (III) sulphide and the Fetotal/Fe2+ ratio in the final solution, it can be concluded that the addition of a seed accelerates the crystallisation of arsenic (III) sulphide by increasing the number of crystallisation centres; as a result, the deposition rate of As2S3 becomes higher. Since the oxidation rate of sulphide ions to elemental sulphur by iron (III) ions does not change significantly, the molar ratio of NaHS/As can be reduced to 2.25 to obtain a precipitate having a lower amount of elemental sulphur and a high arsenic content similar to that precipitated from pure model solutions.
An integrated two-stage metallurgical process has been developed to process concentrates from the Olimpiadinskoe deposit, which contain high levels of antimony and arsenic. The optimal parameters for the alkaline sulfide leaching process of the initial concentrate from the Olimpiadinskoe deposit were determined to achieve the maximum extraction of antimony at a 99% level. The recommended parameters include an L:S ratio of 4.5:1, a sodium sulfide concentration of 61 g/L, a sodium hydroxide concentration of 16.5 g/L, a duration of 3 h, and a temperature of 50 °C. A synergistic effect of co-processing alkaline sulfide leach cakes with sulfuric and nitric acids was observed. The pre-treatment step reduced the nitric acid composition by converting carbonates into gypsum and increased the arsenic extraction by 15% during subsequent nitric acid leaching. The laboratory research on the nitric acid leaching of decarbonized cake established the key parameters for the maximum iron and arsenic extraction in solution (92% and 98%, respectively), including an L:S ratio of 9:1, a nitric acid concentration of 6 mol/L, and a time of 90 min. Full polynomial equations for the iron and arsenic extraction from the decarbonized cake were derived. The model demonstrated a high relevance, as evidenced by the determination coefficients (R2) of 96.7% for iron and 93.2% for arsenic. The technology also achieved a high gold recovery rate of 95% from the two-stage alkaline sulfide and nitric acid leach cake. Furthermore, the maximum deposition of arsenic from the nitrate leach solution in the form of insoluble As2S3 was determined to be 99.9%. A basic technological flow sheet diagram for processing the flotation gold–antimony concentrate from the Olimpiadinskoe deposit was developed, including two stages: the production of metallic antimony and the gold extraction from the nitric leach cake.
This paper examines the most popular techniques of processing rebellious goldcontaining materials that cannot be cyanided using conventional techniques due to gold nanoparticles disseminated in the sulfide minerals. To loosen such rebellious concentrates, it is proposed to use nitric acid, which is an effective oxidizer and leaching agent. A gold sulphide concentrate from the Udereysk deposit was used in the study, which had been subjected to selective separation of antimony in alkaline sulphide solutions. The main gold-containing minerals in the concentrate include pyrite and arsenopyrite. The paper looks at the standard reactions between these minerals and nitric acid. The authors found a rather high thermodynamic probability of these reactions within a broad temperature range. Through building Pourbaix diagrams for arsenic and iron compounds in the considered heterogeneous systems, the authors demonstrate that in order to obtain the desired products from the interactions in view, the oxidation potential of the system should be maintained at the minimum level of 0.6 V. With the help of the mathematical methods of experiment design, the authors selected the nitric acid leaching parameters applicable to the test material: liquid-to-solid ratio = 8:1; nitric acid concentration — 6 mol/dm3; process duration — 75 minutes. The adequacy of the obtained data is confirmed by the calculated values of the determination coefficients, which were close to 100%. The extraction of iron and arsenic into the solution was around 97 and 92%, respectively. The obtained solid leaching residues, in which the concentration of gold can reach 100 g/t, are then sent to further extraction by conventional techniques. The leaching solutions containing iron and arsenic are neutralized and precipitate as low-solubility compounds. This research was funded by the Russian Science Foundation (Project No. 18-19- 00186). The study of the thermodynamics of the processes under consideration was funded under the Governmental Assignment No. 11.4797.2017/8.9.
The research of this paper was carried out on the low-temperature (100 ± 2 °C) pressure (0.2–0.8 MPa) leaching of pyrite, chalcopyrite and their mixture. According to experiments on chalcopyrite dissolution, increasing the oxygen pressure from 0.2 up to 0.8 MPa had a slight effect on chalcopyrite dissolution. Oxygen pressure and initial sulfuric acid concentration in the range of 10–50 g/L had the greatest positive effect on the pyrite oxidation. The SEM and EDX mappings indicate the chalcopyrite and pyrite surfaces to be passivated by elemental sulfur. The oxidation degree of pyrite in its mixture with chalcopyrite increased significantly from 54.5 up to 80.3% in 0–240 min. The reaction time is relative to the dissolution of the individual mineral, while the dissolution of chalcopyrite remained virtually unchanged. The addition of Cu (II) and Fe (III) ions does not influence pyrite dissolution when chalcopyrite is added in a leaching process, which can be explained by the formation of an electrochemical link between the minerals. The positive effect of chalcopyrite addition is associated with a decreased formation of elemental sulfur on the surface of pyrite. The described method can be used for the hydrometallurgical processing of copper raw materials with increased pyrite content, as well as for the pretreatment of copper concentrates with gold-rich pyrite concentrates to increase the recovery of gold and silver.