Using n-butanol as an alternative fuel can effectively alleviate the increasingly prominent problems of fossil resource depletion and environmental pollution. Combined injection technology can effectively improve engine combustion and emission characteristics while applying combined injection technology to n-butanol engines has not been studied yet. Therefore, this study adopted butanol port injection plus butanol direct injection mode. The engine test bench studied the combustion and emission performance under different direct injection ratios (NDIr) and excess air ratios (λ). Results show that with increasing NDIr, the engine torque (Ttq), peak in-cylinder pressure (Pmax), peak in-cylinder temperature (Tmax), and the maximum rate of heat release (dQmax), all rise first and then drop, reaching the maximum value at NDIr = 20%. The θ0-90 and COV_IMEP decrease first and then increase as NDIr increases. NDIr = 20% is considered the best injection ratio to obtain the optimal combustion performance. NDIr has little affected on CO emission, and the NDIr corresponding to the lowest HC emissions are concentrated at 40% to 60%, especially at lean burn conditions. NOx emissions increase with increasing NDIr, especially at N20DI, but not by much at NDIr of 40–80%. With the increase in NDIr, the number of nucleation mode particles, accumulation mode particles, and total particle decrease first and then increase. Therefore, the n-butanol combined injection mode with the appropriate NDIr can effectively optimize SI engines’ combustion and emission performance.

ABE can be used as an alternative fuel for engines. This paper studies the combustion and emission performances of an SI engine with GPI plus ABEDI at different engine speeds and loads. The engine operating conditions included speeds of 1000–2600 rpm at the MAP = 50 kPa and loads of MAP = 30–70 kPa at a speed of 1800 rpm. The ABEDIr contained 0%, 20%, 40%, 60%, 80%, and 100%. At speeds = 1000–1800 or 2200–2600 rpm, the testing results showed the ABEDIr corresponding to the maximum IMEP at 80% or 100%. When the ABEDIr = 60%, HC and NO_x emissions were the lowest at speeds of 1000–2600 rpm. Meanwhile, NPN and APN both decreased with the increasing of ABEDIr. As the MAP increased, CA0-90 decreased. At different loads, ABE-added fuels had lower HC and NO_x emissions and higher IMEP values than pure gasoline. PN was lower than 4 × 10⁴ n/cm³ when the ABEDIr was over 80%. Overall, 80% ABEDIr is a great choice for engine performance at the test range of loads and speeds, and pure ABE fuel is better if the power performance is the main requirement at high speeds and loads.

Hydrogen injection timing (HIT) plays a crucial role in the combustion and emission characteristics of a hydrogen/n-butanol dual-fuel engine with hydrogen direct injection. This study employed an integrated approach combining three-dimensional simulation modeling and engine test bench experiments to investigate the effects of HIT on engine performance. In order to have a more intuitive understanding of the physical and chemical change processes, such as the stratification state and combustion status of hydrogen in the cylinder, and to essentially explore the internal mechanism and fundamental reasons for the improvement in performance of n-butanol engines by hydrogen addition, a numerical study was conducted to examine the effects of HIT on hydrogen stratification and combustion behavior. The simulation results demonstrated that within the investigated range, at 100 °CA BTDC hydrogen injection time, hydrogen forms an ideal hydrogen stratification state in the cylinder; that is, a locally enriched hydrogen zone near the spark plug, while there is a certain distribution of hydrogen in the cylinder. Meanwhile, the combustion state also reaches the optimal level at this hydrogen injection moment. Consequently, 100 °CA BTDC is identified as the optimal HIT for a hydrogen/n-butanol dual-fuel engine. At the same time, an experimental study was performed to capture the actual complex processes and comprehensively evaluate combustion and emission characteristics. The experimental results indicate that both dynamic performance (torque) and combustion characteristics (cylinder pressure, flame development period, etc.) achieve optimal values at the HIT of 100 °CA BTDC. Notably, under lean-burn conditions, the combustion parameters exhibit greater sensitivity to HIT. Regarding emissions, the CO and HC emissions initially decreased slightly, then gradually increased with advanced injection timing. The 100 °CA BTDC timing effectively reduced the CO emissions at λ = 0.9 and 1.0. CO emissions at λ = 1.2, and showed minimal sensitivity to the injection timing variations. Therefore, optimized HIT facilitates enhanced combustion efficiency and emission performance in hydrogen-direct-injection n-butanol engines.

Understanding the dynamic characteristics of droplets in the orientated flow channels of Proton Exchange Membrane Fuel Cells (PEMFCs) is crucial for their effective heat and water management and bipolar plate design. Therefore, the transient transport dynamics of liquid water within orientated gas flow channels (OGFCs) of PEMFCs are investigated, and a two-phase model based on the volume of fluid (VOF) method is established in the current study. Moreover, the impacts of the size of droplets and the geometrical parameters of baffles on the removal dynamics of liquid water are examined. The results show that baffles effectively promote droplet breakup and accelerate their detachment from the Gas Diffusion Layer (GDL) surface by increasing flow instability and local shear forces. The morphology of water is altered by the high velocity of gaseous flow, which can break up into several smaller droplets and distribute them on the surface of GDL by the gas flow. The shape of the liquid water film changes from a regular cuboid to a big droplet due to the surface tension of the liquid water droplets and the hydrophobicity of the GDL surfaces. Increasing the baffle height can reduce the time needed for the removal of droplets. With the increase in L1* from 0.25 to 0.75, the drainage time decreases slightly; however, for L1* increasing from 0.75 to 1.25, the drainage time remains almost the same. The impacts of different leeward lengths, L2*, on the water coverage ratio and pressure drop are minor.

Under the dual-carbon goals, adopting renewable alternative fuels in transportation is crucial. Alcohol-based fuels, produced via biomass fermentation or green electricity-powered CO₂ hydrogenation, offer benefits like renewability, engine compatibility, and long driving range. Bio-butanol, with an energy density close to gasoline, can power SI engines directly, but its high production costs due to low fermentation efficiency limit its viability. In contrast, IBE (a butanol fermentation intermediate) avoids costly separation steps, making it more competitive than pure butanol. Existing research on IBE in spark ignition engines mainly focuses on fixed-ratio IBE-gasoline blends, restricting real-time fuel adjustment. Building on prior findings that IBE outperforms ABE and butanol, this study examines the combustion and emission characteristics of a gasoline port injection + IBE direct injection engine under varying direct injection timings, IBE ratios, and excess air ratios. Research indicates that early direct injection timings with pure IBE provide optimal performance at stoichiometric conditions. As the excess air ratio rises, an 80% IBE direct injection ratio becomes more advantageous. IBE shows great promise as an alternative fuel, enhancing combustion performance and reducing gaseous and particulate emissions.