Steel-wire rope is a mechanical component that has versatile uses and on which human lives depend. One of the basic parameters that serve to describe the rope is its load-bearing capacity. The static load-bearing capacity is a mechanical property characterized by the limit static force that the rope is able to endure before it breaks. This value depends mainly on the cross-section and the material of the rope. The load-bearing capacity of the entire rope is obtained in tensile experimental tests. This method is expensive and sometimes unavailable due to the load limit of testing machines. At present, another common method uses numerical modeling to simulate an experimental test and evaluates the load-bearing capacity. The finite element method is used to describe the numerical model. The general procedure for solving engineering tasks of load-bearing capacity is by using the volume (3D) elements of a finite element mesh. The computational complexity of such a non-linear task is high. Due to the usability of the method and its implementation in practice, it is necessary to simplify the model and reduce the calculation time. Therefore, this article deals with the creation of a static numerical model which can evaluate the load-bearing capacity of steel ropes in a short time without compromising accuracy. The proposed model describes wires using beam elements instead of volume elements. The output of modeling is the response of each rope to its displacement and the evaluation of plastic strains in the ropes at selected load levels. In this article, a simplified numerical model is designed and applied to two constructions of steel ropes, namely the single strand rope 1 × 37 and multi-strand rope 6 × 7-WSC.
Flexible structures are increasingly important in biomedical applications, where they can be used to achieve adaptable designs. This paper presents a study of the design and behavior of 3D-printed lightweight flexible structures. In this work, we focus on the design principles and numerical modelling of spatial patterns, as well as their mechanical properties and behavior under various loads. Contact surface fraction was determined as the ratio of the surface area of the printed pattern to the surface area of the entire curved surface. The objective of this work is to design a spatial pattern reducing contact surface fraction and develop a non-linear numerical model evaluating the structure’s stiffness; in addition, we aimed to identify the best design pattern with respect to its stiffness:mass ratio. The experimental verification of the numerical model is performed on 3D-printed prototypes prepared using the Selective Laser Sintering (SLS) method and made of Nylon—Polyamide 12. The obtained results provide insights into designing and optimizing lightweight external biomedical applications such as prostheses, orthoses, helmets, or adaptive cushions.
Large-capacity bolted cylindrical tanks for liquid storage are used in many applications. The tanks are made of thin steel sheets that are connected by bolts. A common problem associated with tanks is deforming under extreme loads. Adding wind girders to the tank increases the tank’s buckling capacity, which is defined as the limit load at which the structure loses stability. The girders are usually placed in the horizontal joints of the tank wall. The girders are bent from standard or non-standard steel bars with a uniform cross-section. This type of design is difficult to produce, especially with large profiles or large curvatures, to avoid distortion of the cross-section during bending. Furthermore, the girders are customized to the given openings and curvature for various tank diameters. The resulting solution is then uneconomical and more complicated to store. This paper deals with the design and non-linear modeling of a new shape of wind girder for bolted tanks that eliminates the above-mentioned disadvantages. To analyze the new shape of the girder, a non-linear numerical model of an open-topped tank with various dimensions is designed to study its buckling capacity.