In this paper, Mg/Al laminated composites were successfully prepared at 400 °C by corrugated + flat rolling (CFR) with reduction ratios of 35% and 25% and subsequent annealing treatments were conducted at 200–350 °C for 30 min. A two-dimensional model was established to analyze the strain distribution during the first corrugated rolling process. Simulation results indicated that severe plastic deformation was formed at trough positions, which included more numerous refined grains than in the peak positions. The interfacial microstructure and mechanical property of the flattened composites along the rolling direction (RD) and the transverse direction (TD) were investigated. The results revealed that longitudinal discontinuous and transverse continuous interfacial intermetallic compounds (IMCs) were observed of the flattened as-rolled sample. Spatial distribution was provided for the grain microstructure along the thickness and rolling direction for AZ31B magnesium alloys of the CFR as-rolled composite. Mechanical property results showed that the longitudinal ultimate tensile strength (UTS) and elongation (EL) of the as-rolled sample reached 255 MPa and 4.14%, respectively. The as-rolled UTS along TD reached 325 MPa, about 30% higher than that along the RD. After heat treatment, the anisotropy of mechanical properties remained. The microstructure evolution and mechanical properties were discussed in detail.

In this paper, a corrugated Mg/Al clad plate was successfully manufactured by an upper corrugated roller and a lower flat roller at 400 °C rolling temperature and 35% reduction ratio. Interface bonding performance of the corrugated Mg/Al clad plate was studied by tensile-shear test. The finite element method was used to simulate the corrugated rolling process. Experiment results revealed that the Mg/Al clad plate fabricated by corrugated roller had a tight bonding interface, no crack, and no intermetallic compounds. The transverse tensile-shear strength at the trough position reached 31.22 MPa, and the tensile-shear strength at the peak position was 17.61 MPa. It can be found that the stress and strain of interface metal at the trough position were the largest through numerical simulation results. Two cross-shear zones can be formed in the rolling deformation zone of the corrugated Mg/Al clad plate, which can accelerate the metal plastic flow and promote interface close bonding.

This study investigated the hot deformation behavior of Ti-4Al-1Sn-2Zr-5Mo-8V-2.5Cr alloy through isothermal compression tests at temperatures from 780 to 930 °C with strain rates ranging from 0.001 to 1 s⁻¹. The flow stress decreases with a decreased strain rate and an increased temperature. A constitutive equation was established for this alloy and the dependence of activation energy on temperature and strain rate is discussed. We further proposed a processing map using the dynamic materials model. On the processing map various domains of flow stability and flow instability can be identified. The deformation mechanisms associated with flow stability regions are mainly dynamic recrystallization (DRX) and dynamic recovery (DRV). The flow instability is manifested in the form of the band of flow localizations. The optimum processing conditions are suggested such that the temperature range is from 780 to 880 °C and the strain rate ranges from 0.001 to 0.01 s⁻¹.

TiAl alloy is a high temperature structural material with excellent comprehensive properties in the range of 750–900 °C. However, its engineering application is limited by its poor plasticity and hot working properties at room temperature. Based on the above background, a novel three-phase Ti-40Al-6V-1Cr-0.3Ni (at.%) alloy was designed and fabricated in the present study. The as-cast ingot was subjected to near-isothermal forging, and the thermoplastic deformation behavior, microstructure evolution and mechanical properties were systematically studied. Near-isothermal forging shows excellent forming capability, and the forging disk is flawless without cracking. The core of the forging disk shows the greatest degree of deformation, and the microstructure is composed of fine equiaxed grains and residual (α2/γ) lamellae. The hardness of the B2 phase and the hardness difference between the B2 phase and γ phase are reduced by the Cr and V elements added in the alloy. The wrought alloy exhibits excellent mechanical properties at room temperature and elevated temperature, respectively. The uniform fine microstructure, low nanohardness of the B2 and γ phase and the property matching of each phase can be accounted for the excellent mechanical properties.