The selective separation of metal species from various sources is highly desirable in applications such as hydrometallurgy, water treatment, and energy production but also challenging. Monovalent cation exchange membranes (CEMs) show a great potential to selectively separate one metal ion over others of the same or different valences from various effluents in electrodialysis. Selectivity among metal cations is influenced by both the inherent properties of membranes and the design and operating conditions of the electrodialysis process. The research progress and recent advances in membrane development and the implication of the electrodialysis systems on counter-ion selectivity are extensively reviewed in this work, focusing on both structure–property relationships of CEM materials and influences of process conditions and mass transport characteristics of target ions. Key membrane properties, such as charge density, water uptake, and polymer morphology, and strategies for enhancing ion selectivity are discussed. The implications of the boundary layer at the membrane surface are elucidated, where differences in the mass transport of ions at interfaces can be exploited to manipulate the transport ratio of competing counter-ions. Based on the progress, possible future R&D directions are also proposed.

The Reverse electrodialysis heat engine (REDHE) combines a reverse electrodialysis stack for power generation with a thermal regeneration unit to restore the concentration difference of the salt solutions. Current approaches for converting low-temperature waste heat to electricity with REDHE have not yielded conversion efficiencies and profits that would allow for the industrialization of the technology. This review explores the concept of Heat-to-Hydrogen with REDHEs and maps crucial developments toward industrialization. We discuss current advances in membrane development that are vital for the breakthrough of the RED Heat Engine. In addition, the choice of salt is a crucial factor that has not received enough attention in the field. Based on ion properties relevant for both the transport through IEMs and the feasibility for regeneration, we pinpoint the most promising salts for use in REDHE, which we find to be KNO₃, LiNO₃, LiBr and LiCl. To further validate these results and compare the system performance with different salts, there is a demand for a comprehensive thermodynamic model of the REDHE that considers all its units. Guided by such a model, experimental studies can be designed to utilize the most favorable process conditions (e.g., salt solutions).

Palladium is a vital commodity in the industry. To guarantee a stable supply in the future, it is imperative to adopt more effective recycling practices. In this proof-of-concept study, we explore the potential of electrodialysis to enhance the palladium concentration in a residual solution of palladium recycling, thus promoting higher recovery rates. Experiments were conducted using an industrial hydrochloric acid solution containing around 1000 mg/L of palladium, with a pH below 1. Two sets of membranes, Selemion AMVN/CMVN and Fujifilm Type 12 AEM/CEM, were tested at two current levels. The Fujifilm membranes, which are designed for low permeability of water, show promising results, recovering around 40% of palladium within a two-hour timeframe. The Selemion membranes were inefficient due to excessive water transport. All membranes accumulated palladium in their structures. Anion-exchange membranes showed higher palladium accumulation at lower currents, while cation-exchange membranes exhibited increased palladium accumulation at higher currents. Owing to the low concentration of palladium and the presence of abundant competing ions, the current efficiency remained below 2%. Our findings indicate a strong potential for augmenting the palladium stage in industrial draw solutions through electrodialysis, emphasizing the importance of membrane properties and process parameters to ensure a viable process. Beyond the prominent criteria of high permselectivity and low resistance, minimizing the permeability of water within IEMs remains a key challenge to mitigating the efficiency loss associated with uncontrolled mixing of the electrolyte solution.