Natural graphite ores are usually upgraded by froth flotation. However, complex processes with multistage grinding and flotation are required to achieve decent liberation and separation of graphite and gangue minerals. This study reports a short and improved flotation process for fine flake graphite ore by employing a thickening stage. The results indicated that increasing the regrinding concentration via thickening can improve the grinding efficiency and, thus, shorten the separation process. With thickening, a high-grade intermediate concentrate of 96.01% was obtained after three steps of cleaner flotation, which is close to the final concentrate after five steps. Particle size distribution analysis and FIB-SEM-EDS studies suggested that the main contribution of thickening–regrinding was to achieve better abrasion rather than attrition of the graphite flakes, thus liberating the interlayer impurities without reducing the size of the graphite flakes. This study offers a more cost-effective pathway for the simplified flotation of natural graphite ores.

Fluorapatite is a typical phosphate rock resource. Fluorapatite tends to generate fine mud agglomeration, which induces dehydration challenges owing to its inherently fine particle size and negative surface charge. In this paper, phosphate tailings slurries from a phosphate mine in Hubei Province, China, were selected as the research object, and flocculation–dehydration experiments were conducted using anionic, cationic, and nonionic polyacrylamide (PAM) flocculants. The results show that the maximum settling velocity is 51 mm/s and the moisture content of filter cake is 41.54%, which were obtained when the unit consumption of cationic flocculant with molecular weight 12 million was 1000 g/t. The mechanism of sedimentation and dehydration was studied by infrared spectroscopy and a particle size analyzer. The results showed that polyacrylamide was effectively adsorbed on the mineral surface, and the size of flocs increased significantly. Finally, the mechanism of sedimentation and dehydration was proposed. It has important guiding significance for the efficient solid–liquid separation and water circulation of fluorapatite mineral processing wastewater.