Alkali-activated slag (AAS) has emerged as a potentially sustainable alternative to ordinary Portland cement (OPC) in various applications since OPC production contributed about 12% of global CO₂ emissions in 2020. AAS offers great ecological advantages over OPC at some levels such as the utilization of industrial by-products and overcoming the issue of disposal, low energy consumption, and low greenhouse gas emission. Apart from these environmental benefits, the novel binder has shown enhanced resistance to high temperatures and chemical attacks. However, many studies have mentioned the risk of its considerably higher drying shrinkage and early-age cracking compared to OPC concrete. Despite the abundant research on the self-healing mechanism of OPC, limited work has been devoted to studying the self-healing behavior of AAS. Self-healing AAS is a revolutionary product that provides the solution for these drawbacks. This study is a critical review of the self-healing ability of AAS and its effect on the mechanical properties of AAS mortars. Several self-healing approaches, applications, and challenges of each mechanism are taken into account and compared regarding their impacts.

Alkali-activated slag (AAS) materials are one of the most promising sustainable construction composites. These novel materials are highly characterized by their improved mechanical and durability properties. Nevertheless, the high shrinkage rate hinders their full-scale applications. The low Ca/Si ratio, complex hydration process, and fine pore microstructure are the main causes of the reported shrinkage behavior. This study introduces Bacillus subtilis culture for healing the cracking behavior. The enzymatic action leads to precipitating calcium carbonate crystals that fill AAS cracks and pores. Incorporating calcium oxide has been recommended in multiple studies. The main purpose of adding calcium oxide is to enhance the engineering properties of AAS and provide more calcium ions for the biochemical reactions induced by the added bacteria. However, inconsistent findings about the influence of calcium oxide have been reported. This research provides further insights into the effect of calcium oxide (CaO) on the performance of microbial self-healing efficiency in AAS composite. The results highlight that incorporating calcium oxide as 7% of the binder partial replacement has an impact on the engineering properties of bio-AAS materials. The study recommends correlating the percentage of free calcium ions within the AAS mixture with the microbial activity.

Rebuilding using outdated methods and tearing down the buildings would have a negative impact on the environment without lowering carbon dioxide emissions or increasing sustainability. This study presents a novel approach to repair that considers environmental and sustainable factors. In contrast to conventional repair methods, the use of Bacillus subtilis as an external biological repair technique could offer a novel and sustainable solution, especially when used on alkali-activated slag (AAS) concrete. By breaking down urea into carbonate and ammonium, alkaliphile bacteria can precipitate calcium carbonate. In an environment rich in calcium, the bacteria’s opposing cell wall (${\mathrm{C}\mathrm{O}}_3^{2-}$) draws in positive calcium anions, which result in the formation of calcite crystals. The pores and crevices in the concrete are filled with these crystals. Incorporating bacteria into the fresh mixing of AAS ingredients is contrasted with using Bacillus subtilis culture in the water curing medium for pure AAS specimens. The effectiveness of both approaches was evaluated. Direct administration of Bacillus subtilis during mixing has a superior outcome regarding mechanical qualities rather than biological therapy, although their effective healing capability in closure of the crack width is similar. The enhancement in compressive and flexural strengths reached 51% and 128% over the control specimens. On the other hand, the healing rate reached nearly 100% for crack widths ranging from 400 to 950 µm. Furthermore, additional studies in this field led to some inferred correlations between the mechanical and durability aspects following healing.