Environmental approaches in the asphalt industry have focused on utilizing waste materials as modifiers. Lignin is a high-potential bitumen modifier due to its characteristics; however, the blending process with bitumen is critical. This study investigates the chemo-thermal characteristics of lignin-modified bitumen under two different blending protocols, including a mechanical and high-shear mixer to evaluate its performance as a modifier. According to the protocols, 5, 10, and 20% of Kraft lignin was added to a PG 58S−28 bitumen. The samples were subjected to analysis using Brookfield Rotational Viscosity (BRV), Dynamic Shear Rheometer (DSR), Fourier-Transform Infrared Spectroscopy (FTIR), Environmental Scanning Electron Microscopy (ESEM), Thermogravimetric Analysis (TGA), and Differential Scanning Calorimetry (DSC) tests. The BRV and DSR test results indicate a remarkable alteration in the rheological properties of lignin-modified bitumen under blending conditions. The FTIR analysis indicated that Kraft lignin did not produce new functional groups. The fibril structures of the bitumens are affected by Kraft lignin content and blending conditions due to ESEM. The Kraft lignin and blending conditions influence the thermal behavior of bitumen. The findings highlight Kraft lignin’s potential as a bitumen modifier, and the fact that its characteristics are influenced by the blending protocol and Kraft lignin content.

This study investigates the feasibility of using Kraft lignin in Hot and Warm Mix Asphalt (HMA and WMA), with a particular focus on its integration alongside Sasobit^®. The research aims to evaluate the impact of Kraft lignin and Sasobit, individually and in combination, on the construction temperatures, compactability, and physical properties of asphalt mixtures. The experimental program included a reference HMA and modified mixes with 20% Kraft lignin, 3% Sasobit, and their combinations. These mixes were designed and subjected to tests to assess their volumetric and mass properties and to determine the construction temperatures using the Superpave Gyratory Compactor (SGC). The results demonstrated that adding Kraft lignin increased construction temperatures, while Sasobit effectively reduced these temperatures by lowering binder viscosity. When used together, Sasobit offset the increase in construction temperatures caused by Kraft lignin, resulting in compaction temperatures similar to the reference HMA mix. Additionally, Kraft lignin increased air voids, leading to reduced compactability at higher gyration levels. It also exhibited indications of a dual role, functioning as both a binder replacement and a filler. In conclusion, the combination of 20% Kraft lignin with 3% Sasobit offers a promising solution for enhancing the sustainability of asphalt mixtures.