The thermal deformation of gears will affect the vibration of the planetary system; this research mainly studied the effect of thermal conditions on planetary systems nonlinear vibration under the thermal equilibrium state. To study the influence of gear temperature on the planetary gear system, a nonlinear dynamic model considering thermal deformation was established. The mathematical expression of the thermal time-varying mesh stiffness (TTVMS) varied with temperature, and the backlash caused by the temperature change was also computed. The influence of temperature on the TTVMS was investigated. The calculation results indicated that the methods used to determine the TTVMS and backlash of gear pairs were effective, and the trends of the change in the nonlinear dynamic characteristics with temperature were obtained. According to the fast Fourier transform (FFT) spectrums and root-mean-square (RMS) analysis, the influence of temperature change on the nonlinear dynamic characteristics of the system was analyzed. When the temperature was lower than 80 °C, the vibration displacement and the supporting shaft load remained unchanged or decreased. Once the temperature was higher than 80 °C, the vibration displacement and load of the system were strengthened.

The design strategies for powertrain mounting systems play an important role in the reduction of vehicular vibration and noise. As stiffness and damping elements connecting the transmission system and vehicle body, the rubber mount exhibits better vibration isolation performance than the rigid connection. This paper presents a complete design process of the mounting system, including the vibration decoupling, vibration simulation analysis, topology optimization, and experimental verification. Based on the 6-degrees-of-freedom vibration coupling model of the powertrain mounting system, an optimization algorithm is used to extract the best design parameters of each mount, thus rendering the mounting system fully decoupled and the natural frequency well configured, and the optimal parameters are used to design the mounting system. Subsequently, vibration simulation analysis is applied to the mounting system, considering both transmission and road excitations. According to the results of finite element analysis, the topological structure of the metal frame of the front mount is optimized to improve the strength and dynamic characteristics of the mounting system. Finally, the vibration bench test is used to verify the availability of the optimization design with the analysis of acceleration response and vibration transmissibility of the mounting system. The results show that the vibration isolation performance of the mounting system can be improved effectively using the vibration optimal decoupling method, and the structural modification of the metal frame can well promote the dynamic characteristics of the mounting system.