This paper presents and compares two different strategies in the numerical simulation of passive microfluidic mixers based on chaotic advection. In addition to flow velocity field calculations, concentration distributions of molecules and trajectories of microscale particles were determined and compared to evaluate the performance of the applied modeling approaches in the proposed geometries. A staggered herringbone type micromixer (SHM) was selected and studied in order to demonstrate finite element modeling issues. The selected microstructures were fabricated by a soft lithography technique, utilizing multilayer SU-8 epoxy-based photoresist as a molding replica for polydimethylsiloxane (PDMS) casting. The mixing processes in the microfluidic systems were characterized by applying molecular and particle (cell) solutions and adequate microscopic visualization techniques. We proved that modeling of the molecular concentration field is more costly, in regards to computational time, than the particle trajectory based method. However, both approaches showed adequate qualitative agreement with the experimental results.

Present study analyses the influence of flow characteristics of special water-oil two-phase microfluidic systems regarding the droplet generation, cell encapsulation and trapping processes. Water droplets were dispersed in oil continuous phase with the requirement of precise size distribution to enable effective cell entrapment. The evolving droplet size and the number of encapsulated cells were examined considering the applied flow rate ratios of the two phases. The hydrodynamic behaviour of the microfluidic system was modelled by Finite Element Method (FEM) coupled with particle trajectory calculation applying COMSOL Multiphysics code. The experimental results were compared to the simulation and the applicability of our droplet based cell encapsulating and trapping microfluidic system was characterised.

In this work the critical aspects of the process sequence developed for fabrication of hybrid polymer microfluidic systems integrating metal electrode pattern and precisely aligned microfluidic structure are discussed in details. Glass and polycarbonate were considered as primary transparent substrate materials for metal (Au, Pt) electrode deposition and the microchannels were formed in multi-layered SU-8 negative photoresist. Poly(dimethylsiloxane) (PDMS) layer was proposed as cover layer to ensure proper sealing and sample inlet formation.