Horizontal wells are more likely than vertical wells to have enlarged wellbore sections due to borehole instability. However, there is scarce research on borehole cleaning of horizontal wells with enlarged wellbore sections. In this paper, we establish a horizontal wellbore model with a breakout enlargement section using field borehole diameter data. We used the three-dimensional computational fluid dynamics (CFD) method and the Realizable k-ε turbulence model with the Euler–Euler approach to simulate the effects of the drilling fluid circulation return speed and the spinning speed of the drill pipe on the cutting movement of conventional horizontal wells and horizontal wells with a breakout enlargement section. The simulation results demonstrate that increasing the drilling fluid circulation return speed and the spinning speed of the drill pipe does not significantly improve the hole cleaning impact for horizontal wells with a breakout enlargement section. We analyzed the effects of the enlargement ratio, ellipticity, and principal axis orientation on the borehole cleaning effect of horizontal wells with a breakout enlargement section. The results show that the cleaning impact is better when the enlargement ratio is lower; moreover, the ellipticity is larger and the principal axis orientation is perpendicular to the gravity direction. This paper fills a gap in the existing theory of hole cleaning in horizontal wells and provides a theoretical basis for improving the hole cleaning effect in actual drilling processes.
This study utilizes a large-scale numerical simulation model to investigate the hydrodynamic behavior and particle transport characteristics of gas–liquid–solid three-phase flow in vertical wellbores featuring multi-source confluence and curved geometries. Simulation results indicate that increasing flow velocity shifts the dominant control mechanism from surface tension to inertial forces, transitioning the flow pattern from slug flow to churn flow. In curved pipe sections, centrifugal phase separation and geometric shielding effects cause significant flow asymmetry and maintain large bubble stability at the inner wall. Additionally, the multi-inlet structure induces shear rate gradients that result in the spatial coexistence of two distinct bubble scales. Furthermore, localized gas concentrations exceeding 70% at the upper inlet can trigger severe gas-locking phenomena and intense pressure pulsations.
To investigate the settling behavior and drag characteristics of particles in fiber-containing non-Newtonian fluids, a series of systematic single-particle settling experiments were conducted. Power-law and Herschel–Bulkley fluids were prepared as base media, into which polyester fibers of various concentrations and lengths were introduced. The effects of fiber structural parameters on fluid rheology and terminal settling velocity were thoroughly evaluated. First, the rheological changes induced by fiber addition were quantitatively analyzed, revealing a nonlinear increase in both viscosity and yield stress with increasing fiber concentration and length. Subsequently, the total drag force was decomposed into viscous and fiber-induced components, and a predictive model for the fiber-induced drag coefficient was developed based on fiber structural parameters. A power-law fitting approach was employed to characterize the nonlinear relationship between the fiber drag coefficient and the particle Reynolds number. Furthermore, a parametric coupling strategy was employed, in which fiber concentration and length were embedded into the model coefficients to construct a unified and continuous predictive model for the total drag coefficient. Experimental validation demonstrated that the mean relative errors (MREs) of the proposed model were within 5.17% for power-law fluids and 9.95% for Herschel–Bulkley fluids, indicating strong predictive accuracy and applicability. The findings of this study provide a robust theoretical and experimental basis for optimizing fiber-enhanced cutting transport systems and modeling particle transportation under complex drilling conditions.
In extended-reach wells, cuttings bed formation in high-deviation sections presents a major challenge for hole cleaning and borehole stability. This study analyzes the morphological and mechanical behavior of cuttings beds, focusing on particle size distribution and repose angle as key indicators of accumulation behavior. The modeling approach considers dominant interparticle forces, including buoyancy and cohesion, while neglecting secondary microscale forces for clarity. A theoretical model is developed to predict repose angles under both rolling and sliding regimes and is calibrated through laboratory-scale experiments using simulated drilling fluid with field-representative rheological properties. Results show that cohesive effects are negligible when cuttings are of similar size but exhibit higher densities. Laboratory measurements reveal that the repose angle of cuttings beds varies between 23.9° and 31.7°, with increasing polyacrylamide (PAM) concentration and particle size contributing to steeper repose angles. Additionally, the rolling repose angle is found to be relatively stable, ranging from 25° to 30°, regardless of fluid or particle property variations. These findings provide a predictive framework and practical guidelines for optimizing hole cleaning strategies and designing more effective models in extended-reach drilling.
With growing reliance on hydraulic fracturing to develop tight oil and gas reservoirs characterized by low porosity and permeability, optimizing proppant transport and placement has become critical to sustaining fracture conductivity and production. However, how fracture geometry influences proppant distribution under varying field conditions remains insufficiently understood. This study employed computational fluid dynamics to investigate proppant transport and placement in hydraulic fractures of which the aperture tapers linearly along their length. Four taper rate models (δ = 0, 1/1500, 1/750, and 1/500) were analyzed under a range of operational parameters: injection velocities (1.38–3.24 m/s), sand concentrations (2–8%), proppant particle sizes (0.21–0.85 mm), and proppant densities (1760–3200 kg/m3). Equilibrium proppant pack height was adopted as the key metric for pack morphology. The results show that increasing injection rate and taper rate both serve to lower pack heights and enhance downstream transport, while a higher sand concentration, larger particle size, and greater density tend to raise pack heights and promote more stable pack geometries. In tapering fractures, higher δ values amplify flow acceleration and turbulence, yielding flatter, “table-top” proppant distributions and extended placement lengths. Fine, low-density proppants more readily penetrate to the fracture tip, whereas coarse or dense particles form taller inlet packs but can still be carried farther under high taper conditions. These findings offer quantitative guidance for optimizing fracture geometry, injection parameters, and proppant design to improve conductivity and reduce sand-plugging risk in tight formations. These insights address the challenge of achieving effective proppant placement in complex fractures and provide quantitative guidance for tailoring fracture geometry, injection parameters, and proppant properties to improve conductivity and mitigate sand plugging risks in tight formations.