In order to reveal the influence of ammonium salts on the rare earth leaching process of weathered crust elution-deposited rare earth ores, ammonium acetate, ammonium chloride, and ammonium sulfate were used as leaching agents. The effects of the leaching agent on the rare earth leaching efficiency and the expansion, dissolution, and transformation behavior of clay minerals in the rare earth leaching process were studied. The results showed that rare earth leaching efficiency followed the order ammonium acetate > ammonium chloride > ammonium sulfate, with values of 90.60%, 85.96%, and 84.12%, respectively. The swelling ratio of clay mineral followed the order ammonium acetate < ammonium chloride < ammonium sulfate; the clay mineral swelling ratio was 2.09% when ammonium acetate was the leaching agent. Thermogravimetric analysis showed that the interlayer water content was the lowest when ammonium acetate was used as the leaching agent. Under the conditions of different leaching agents, the clay mineral contents changed from illite and halloysite to smectite and kaolinite. When ammonium acetate was used as the leaching agent, the relative conversion of illite was 1.49%, and that of smectite was only 0.17%. SEM analysis showed that the clay minerals expanded and dissolved obviously when ammonium chloride and ammonium sulfate were used as the leaching agents. Meanwhile, the clay mineral layered structure was relatively complete when ammonium acetate was used as the leaching agent. Therefore, when ammonium acetate was used as the leaching agent, it had the least effect on the swelling, dissolution, and transformation of clay minerals. This can provide a theoretical basis for the safe production of weathered crust elution-deposited rare earth ore, and for the screening of green and efficient leaching agents.

As the production of electric vehicles grows, the rare earth elements Pr and Nd become increasingly significant, as they are key in magnetic materials production. In order to achieve the green and efficient recovery of Pr and Nd from the rare earth leachate, this paper selected kaolinite and halloysite as adsorbents to conduct rare earth solution adsorption experiments for exploring the effects of the initial leachate concentration, the solution pH, and the adsorption temperature on the adsorption process. The adsorption characteristics of Pr and Nd by clay minerals were analyzed by quantum chemical calculation. The results showed that the adsorption effects of clay minerals on Pr and Nd decreased with the rise of leachate concentration. When leachate pH increased, the adsorption efficiency of kaolinite and halloysite for Pr firstly increased and then decreased, and the optimal adsorption efficiency was 13.33% and 24.778% at pH 6, respectively. The adsorption effects of kaolinite and halloysite on Nd enhanced gradually with the increase in pH, which increased to 15.925% and 30.482% at pH 7, respectively. With temperature increased, the adsorption of Pr and Nd by kaolinite and halloysite was positively correlated. The isothermal adsorption model was fitted to the experimental data, and it was found that the adsorption of Pr and Nd by kaolinite and halloysite was consistent with the Langmuir model, with R² above 0.96, indicating that the adsorption process was a single molecular layer adsorption. The results provide theoretical support for the effective recycling of Pr and Nd, which is of great significance for the utilization of rare earth resources in permanent magnets.