Coalbed methane (gas) is a high quality and clean resource, but it also causes disasters in coal mines in China. The low permeability of coal seams is the main reason that developing coalbed methane (CBM) as an energy resource is difficult, so increasing coal seam permeability is the key to CBM development in China. In this paper, the principal techniques for seam permeability enhancement are presented. The paper focuses on hydraulic technology for seam permeability enhancement (HTSPE), which is considered an economic and highly efficient technology for seam permeability enhancement. The process of HTSPE development is reviewed and the current status of the theories behind HTSPE and the technology and equipment for its use are summarized. The goal is to identify the gaps in HTSPE research and the problems in its implementation. In the future, integration and diversification of the technologies along with on-board intelligence and miniaturization may be the trends for the equipment. Finally, it is shown that tree-shaped borehole fracturing can be used to develop CBM in underground coal mines. This study could be used as a valuable example for other coal deposits being mined under similar geological conditions.
Due to the increasing depths of coal mines and the low permeability of some coal seams, conventional methods of gas drainage in underground mines are facing many problems. To improve gas extraction, a new technique using water jets to drill tree-type boreholes in coal seams is proposed. A self-propelled water-jet drilling nozzle was designed to drill these boreholes. The configuration of the self-propelled nozzle was optimized by conducting drilling experiments and self-propelling force measurements. Experimental results show that the optimal self-propelled nozzle has a forward orifice axial angle at 25°, a radial angle at 90°, a center distance of 1.5 mm, and backward pointing orifices with an axial angle of 25°. The self-propelling force generated by the jets of the nozzle with 30 MPa pump pressure can reach 29.8 N, enough to pull the hose and the nozzle forward without any external forces. The nozzle can drill at speeds up to 41.5 m/h with pump pressures at 30 MPa. The radial angles of the forward orifices improve the rock breaking performance of the nozzle and, with the correct angle, the rock breaking area of the orifices overlap to produce a connecting hole. The diameter of boreholes drilled by this nozzle can reach 35.2 mm. The nozzle design can be used as the basis for designing other self-propelled nozzles. The drilling experiments demonstrate the feasibility of using the tree-type drilling technique in underground mines.
Initial cracking pressure and locations are important parameters in conducting cross-measure hydraulic fracturing to enhance coal seam permeability in underground coalmines, which are significantly influenced by in-situ stress and occurrence of coal seam. In this study, stress state around cross-measure fracturing boreholes was analyzed using in-situ stress coordinate transformation, then a mathematical model was developed to evaluate initial cracking parameters of borehole assuming the maximum tensile stress criterion. Subsequently, the influences of in-situ stress and occurrence of coal seams on initial cracking pressure and locations in underground coalmines were analyzed using the proposed model. Finally, the proposed model was verified with field test data. The results suggest that the initial cracking pressure increases with the depth cover and coal seam dip angle. However, it decreases with the increase in azimuth of major principle stress. The results also indicate that the initial cracking locations concentrated in the second and fourth quadrant in polar coordinate, and shifted direction to the strike of coal seam as coal seam dip angle and azimuth of maximum principle stress increase. Field investigation revealed consistent rule with the developed model that the initial cracking pressure increases with the coal seam dip angle. Therefore, the proposed mathematical model provides theoretical insight to analyze the initial cracking parameters during cross-measure hydraulic fracturing for underground coalmines.
Water jet drilling (WJD) technology is a highly efficient method to extract coalbed methane from reservoirs with low permeability. It is crucial to efficiently remove the coal fragments while drilling. In this study, to disclose coal fragmentation features and size distributions under water jet impact in drilling, the image processing method was utilized to obtain the geometric dimensions of coal fragments. The size distributions, morphologies and fractal characteristics of coal fragmentation were studied based on generalized extreme value distribution and fractal theory. The effects of the jet impact velocity and coal strength on the fragmentation features were analyzed. The results show that fine particles dominate the coal fragments in WJD for coal seams with various strengths. In experiments conducted at the Fengchun coal mine, owing to the higher coal strength of the M7 coal seam, the fragmentation degree of coal subjected to water jets during WJD is lower in the M7 coal steam than in the M8 coal seam, which results in a large dominant fragment size and small fractal dimension under the same impact energy. It was found that the higher the jet impact velocity is, the higher the quantity of fragments generated from WJD and the smaller the particle size. The NUM-based cumulative probability distribution curves of coal fragments are more intensive in the range of relatively small particle sizes and then become sparser with the increase in particle size. When the impact velocity increases, (i) the size distribution curves move toward smaller particle sizes, and the dominant fragment size decreases; (ii) the shape (major axis/minor axis) of coal fragments move toward the upper left, and the curve shape for a high impact velocity attains unity more quickly; and (iii) the fractal dimension value increases linearly. In addition, the fractal dimensions are obviously affected by the dominant fragment size; they increase with the decrease in the dominant fragment size. This study can provide a basis for further research on coal fragment transportation in WJD and parameter selection for discharging coal fragments during drilling for CBM development.
Hydraulic fracturing is used widely to stimulate coalbed methane production in coal mines. However, some factors associated with conventional hydraulic fracturing, such as the simple morphology of the fractures it generates and inhomogeneous stress relief, limit its scope of application in coal mines. These problems mean that gas extraction efficiency is low. Conventional fracturing may leave hidden pockets of gas, which will be safety hazards for subsequent coal mining operations. Based on a new drilling technique applicable to drilling boreholes in coal seams, this paper proposes a tree-type fracturing technique for stimulating reservoir volumes. Tree-type fracturing simulation experiments using a large-scale triaxial testing apparatus were conducted in the laboratory. In contrast to the single hole drilled for conventional hydraulic fracturing, the tree-type sub-boreholes induce radial and tangential fractures that form complex fracture networks. These fracture networks can eliminate the “blank area” that may host dangerous gas pockets. Gas seepage in tree-type fractures was analyzed, and gas seepage tests after tree-type fracturing showed that permeability was greatly enhanced. The equipment developed for tree-type fracturing was tested in the Fengchun underground coal mine in China. After implementing tree-type fracturing, the gas extraction rate was around 2.3 times greater than that for traditional fracturing, and the extraction rate remained high for a long time during a 30-day test. This shortened the gas drainage time and improved gas extraction efficiency.