Reducing the dependency from petroleum-based monomers and crosslinkers is an increasingly important goal for the plastics industry. This is being enabled by the growing diversity and availability of alternative biobased products derived from renewable resources, some of which are compatible with the production of more sustainable resins for high-performance applications. This paper presents the development of unsaturated polyesters (UPs) and their crosslinked resins (UPRs) based on 2,5-furandicarboxylic acid (FDCA) and other biobased building blocks. The original features of these UPs are derived from (i) the use of FDCA as an aromatic monomer replacing phthalic anhydride, (ii) the introduction of a FDCA–isosorbide (ISO) block into the polyester backbone with the presence of unsaturations provided by biobased fumaric acid, (iii) the use of ISO and 1,3-propanediol instead of ethylene glycol and 1,2 propylene glycol, and (iv) the reduction of styrene content using 2-hydroxyethyl methacrylate. The developed UPRs have a similar thermal and mechanical behavior to the petrochemical ones, presenting glass transition temperatures up to 102 °C, tensile modulus and strength up to 3.9 GPa and 63.3 MPa, respectively, and viscosity between 800 and 1250 cP, making these resins greener alternatives to fully petroleum-derived UPRs for high-performance applications.
27 January 2023 in Composites Science and Technology
Bio-based resins, obtained from renewable raw materials, are a more sustainable alternative to oil-based resins for fiber-reinforced polymer (FRP) composites. The incorporation of lignin in those resins has the potential to enhance their performance. This paper presents results of an experimental study about the effects of Lignoboost lignin incorporation on a partially bio-based vinyl ester (VE) resin. Two resins were prepared—without (reference) and with lignin addition (4% by weight) to its main chain—and their chemical, thermophysical, and mechanical properties were compared using Fourier transform infrared (FTIR) spectroscopy, gel permeation chromatography (GPC), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and tensile and shear tests. Results suggest that the addition of lignin to the base resin resulted in a copolymer of increased heterogeneity and higher molecular weight, incorporating stiff and complex aromatic structures in the polymer chain. While requiring high-temperature curing, the VE–lignin copolymer presented improvements of 27% in tensile strength, 4% in shear strength, and increased glass transition temperature by about 8 °C, thus confirming the potential of this natural biopolymer for FRP composite applications.
29 August 2022 in Journal of Applied Polymer Science
This paper presents an experimental study of the wet freeze–thaw (FT) durability of a fibre–polymer composite produced by vacuum infusion using an innovative bio-based unsaturated polyester resin (UPR) and basalt fibres. As the benchmark, an equivalent composite produced with a conventional (oil-based) UPR was also tested. The composites were preconditioned in water immersion for 30 days at 20 °C followed by exposure to wet FT for up to 300 cycles; each FT cycle consisted of 3 h in dry freezing condition (−20 °C) and 8 h in thawing condition (23 °C) submerged in water. The composites’ properties were assessed after preconditioning and after 100, 200, and 300 FT cycles, through mechanical (tensile, compressive, in-plane shear, interlaminar shear) and thermomechanical (dynamic mechanical analysis) tests. Gravimetric and scanning electron microscope analyses were also carried out. The results obtained show that the preconditioning stage, involving water immersion, caused most of the damage, with property reductions of 5% to 39% in the bio-composite, while in the oil-composite they ranged between 4% and 22%, being higher for matrix-dominated properties. On the other hand, FT alone had an insignificant effect on the degradation of material properties; after exposure to FT, property recovery was observed, specifically in matrix-dominated properties, such as interlaminar shear strength, which recovered by 12% in the bio-composite during exposure to FT. The overall performance of the bio-composite was inferior to the conventional one, especially during the preconditioning stage, and this was attributed to the hydrophilicity of some of the components of its bio-based resin.
9 February 2026 in Journal of Applied Polymer Science
Skin injuries resulting from trauma, burns, or chronic conditions such as diabetes often require advanced medical interventions, as conventional dressings provide only passive protection with limited exudate absorption and minimal contribution to healing. In this study, electrospun poly(ε‐caprolactone)/poly(ethylene oxide) (PCL/PEO) membranes were engineered to couple extracellular matrix (ECM)‐like architecture with tunable wettability, fluid absorption, and degradation to achieve enhanced wound closure. By adjusting electrospinning parameters, uniform fibers (2.4–7.4 μm) with porosity of 63%–77% and pore sizes of 17–25 μm were obtained. FTIR analysis confirmed the successful blend of PCL and PEO, while wettability, fluid absorption, and membrane degradation increased proportionally with PEO content; the optimized PCL7:1PEO membrane exhibited a contact angle below 60° and fluid uptake of 361%. Biological assays demonstrated preserved cytocompatibility and enhanced fibroblast migration, achieving wound closure of 86.8% ± 14.6% for PCL7:1PEO compared with 68.3% ± 7.7% for pristine PCL and 75.6% ± 3.8% for the control. These findings highlight the potential of PCL/PEO electrospun membranes as functional wound dressings, offering prolonged use, improved fluid management, and a favorable microenvironment for tissue repair, representing a promising alternative to conventional treatments.