The presented work focuses on the experimental investigation of a vibroacoustic metamaterial integrated into a spinning circular saw blade. Vibroacoustic metamaterials are a novel technology for broadband vibration reduction. Built from an array of local resonators, a broadband vibration reduction characteristic in the frequency domain (a so-called stop band) can be achieved. A design of a vibroacoustic metamaterial suitable for integration into a circular saw blade is developed and a numerical stop band prediction is performed. The resonators of the vibroacoustic metamaterial are integrated into the saw blade with a water jet cutting machine to create slots, forming flaps that are free to oscillate. The structural dynamic behavior of the saw blade with integrated vibroacoustic metamaterial is experimentally investigated on a rotor dynamic test bench and compared to that of a standard saw blade. The saw blades are excited by an automatic impulse hammer and the resulting out-of-plane vibrations are measured with a laser vibrometer at two different radii. Measurements are conducted at different rotational speeds up to 1800 rpm. Up to rotational speeds of 1000 rpm a stop band characteristic in the frequency range of 1900–2500 Hz is observed.

A frequency-adaptable tuned mass damper (FATMD) using metal cushions as tuneable stiffness components is presented. The dynamic properties of the cushions with respect to stiffness and damping are investigated experimentally in this context. The natural frequency of the experimental FATMD is found to be dependent on the precompression of the metal cushions, which behave like nonlinear springs, yielding an adjustable frequency range from 67 to 826 Hz. As the precompression is increased, the stiffness increases while the damping characteristics decrease, the effect of which was quantified using a viscous mass damper model as a first approximation. Measurements have been carried out under five different excitation amplitudes to investigate the amplitude dependency of the resonance frequency. The FATMD was largely unaffected by changes in input amplitude. It was concluded that metal cushions show great potential for use in FATMDs, surpassing the utility of elastomers, especially with respect to their temperature stability.

Vibroacoustic metamaterials represent an innovative technology developed for broadband vibration reduction. They consist of an array of local resonators and are able to reduce vibrations over a wide frequency range, commonly referred to as a stop band. Vibroacoustic metamaterials may be a promising strategy to reduce out-of-plane vibrations of thin-walled, disk-shaped structures, such as saw blades. However, their behavior in rotating systems has not yet been fully understood. In this study, a vibroacoustic metamaterial integrated into a circular disk for the reduction of out-of-plane vibrations is experimentally investigated in the rotating and non-rotating state. Derived from the predominant frequency range of noise emitted by saw blades, a vibroacoustic metamaterial with a numerically predicted stop band in the frequency range from 2000 Hz to 3000 Hz, suitable for integration into a circular disk, is designed. The resonators of the metamaterial are realized by cutting slots into the disk using a waterjet cutting machine. To experimentally examine the structural dynamic behavior, the disk is excited by an impulse hammer and observed by a stationary optical velocity sensor on a rotor dynamics test stand. The results of the rotating and the non-rotating state are compared. The measurements are carried out at two different radii and at speeds up to 3000 rpm. A distinct stop band characteristic is shown in the desired frequency range from 2000 Hz to 3000 Hz in the rotating and non-rotating state. No significant shift of the stop band frequency range was observed during rotation. However, adjacent modes were observed to propagate into the stop band frequency range. This work contributes to a better understanding of the behavior of vibroacoustic metamaterials in the rotating state and enables future applications of vibroacoustic metamaterials for vibration reduction in rotating, disk-shaped structures such as saw blades, brake disks or gears.

Vibroacoustic metamaterials (VAMMs) are artificial materials that are specifically designed to control, direct, and manipulate sound waves by creating a frequency gap, known as the stop band, which blocks free wave propagation. In this paper, a new power-based approach that relies on the active structural intensity (STI) for predicting the stop band behavior of finite VAMM structures is presented. The proposed method quantifies the power loss in a locally resonant finite VAMM plate in terms of percentage, such as STI_99% and STI_90%, for stop band prediction. This allows for the quantitative analysis of the vibration attenuation capabilities of a VAMM structure. This study is presented in the context of a two-dimensional VAMM plate with 25 resonators mounted in the middle section of the plate. It has been demonstrated that this method can predict the stop band limits of a finite VAMM plate more accurately than using negative effective mass, unit cell dispersion analysis, or the frequency response function methods. The proposed approach is then implemented to establish a framework for investigating the influence of parameter uncertainties on the stop band behavior of the VAMM plate. Based on the STI_99% method, which aims for significant vibration reduction, stricter tolerances in the mass fabrication process are required to ensure the robustness of VAMM. Conversely, the STI_90% method suggests that larger fabrication tolerances can be leveraged to achieve a broader stop band range while still meeting the desired performance level, leading to cost savings in manufacturing.