Fused filament fabrication (FFF) is the most popular additive manufacturing method, which allows the production of highly complex three-dimensional parts with minimal material waste. On the other hand, polyethylene terephthalate glycol (PETG) has been used to replace traditional polymers for 3D printing due to its chemical resistance and mechanical performance, among other benefits. However, when fibres are added, these PETG-based composites can be suitable for many different applications. Nevertheless, to guarantee their good performance in-service in these applications, and even extend to new ones, it is necessary for their mechanical properties to be maximized. Therefore, this study intends to optimize the printing parameters (nozzle temperature, printing speed, layer height and filling) in order to maximize the mechanical properties of printed PETG, PETG+CF (carbon fibre-reinforced PETG composites) and PETG+KF (aramid fibre-reinforced PETG composites). The Taguchi method was used for the experimental procedure design, and the specimens were produced according to the L16 orthogonal array. Finally, an analysis of variance (ANOVA) was performed, with a 95% confidence interval, to analyse the effect of the printing parameters on the bending properties. It was possible to conclude that the best bending properties for PETG, PETG+CF and PETG+KF were obtained for extrusion temperatures of 265 °C, 195 °C and 265 °C, printing speeds of 20, 60 and 20 mm/s, layer heights of 0.4, 0.53 and 0.35 mm and an infill density of 100% for the three materials, respectively.

It is known that 3D-printed PETG composites reinforced with carbon or Kevlar fibres are materials that can be suitable for specific applications in the aeronautical and/or automotive sector. However, for this purpose, it is necessary to understand their mechanical behaviour, which is not yet fully understood in terms of compression. Therefore, this study intends to increase the knowledge in this domain, especially in terms of static behaviour, as well as with regard to creep and stress relaxation due to the inherent viscoelasticity of the matrix. In this context, static, stress relaxation and creep tests were carried out, in compressive mode, using neat PETG and PETG composites reinforced with carbon and Kevlar fibres. From the static tests, it was found that the yield compressive strength decreased in both composites compared to the neat polymer. Values around 9.9% and 68.7% lower were found, respectively, when carbon and Kevlar fibres were added to the PETG. Similar behaviour was observed for compressive displacement, where a reduction of 20.4% and 46.3% was found, respectively. On the other hand, the compressive modulus increased by 12.4% when carbon fibres were added to the PETG matrix and decreased by 39.6% for Kevlar fibres. Finally, the stress relaxation behaviour revealed a decrease in compressive stresses over time for neat PETG, while the creep response promoted greater compressive displacement. In both situations, the response was very dependent on the displacement/stress level used at the beginning of the test. However, when the fibres were added to the polymer, higher stress relaxations and compressive displacements were observed.

Additive manufacturing (AM) is the process through which components/structures are produced layer-by-layer. In this context, 4D printing combines 3D printing with time so that this combination results in additively manufactured components that respond to external stimuli and, consequently, change their shape/volume or modify their mechanical properties. Therefore, 4D printing uses shape-memory materials that react to external stimuli such as pH, humidity, and temperature. Among the possible materials with shape memory effect (SME), the most suitable for additive manufacturing are shape memory polymers (SMPs). However, due to their weaknesses, shape memory polymer compounds (SMPCs) prove to be an effective alternative. On the other hand, out of all the additive manufacturing techniques, the most widely used is fused filament fabrication (FFF). In this context, the present paper aims to critically review all studies related to the mechanical properties of 4D-FFF materials. The paper provides an update state of the art showing the potential of 4D-FFF printing for different engineering applications, maintaining the focus on the structural integrity of the final structure/component.

Olives’ consumption produces copious agricultural byproducts that have accompanied humanity for millennia, but the increasing worldwide production complicates its management. Most wastes are generated during olive oil production in form of olive stones and other lignocellulosic derivatives. Industrial processes of chemical or physical nature to recover economically compounds from biomass residues are costly, difficult, and non-environmentally friendly. Cellulose, hemicellulose, and lignin biopolymers are the principal components of olive stones, which present interesting qualities as lignocellulosic fillers in polymeric composites. This review will summarize examples of composites based on thermoplastic polymers, such as polystyrene (PS), polylactide (PLA), polyvinyl chloride (PVC), polypropylene (PP), and polycaprolactone (PCL); thermosetting resins (phenol-formaldehyde, unsaturated polyesters, and epoxy) and acrylonitrile butadiene rubber/devulcanized waste rubber (NBR/DWR) blends focusing on the fabrication procedures, characterization, and possible applications. Finally, thanks to the wide disparity in polymer matrix types, the variability in applications is important, from adsorption to mechanical enhancement, showing the easiness and benefit of olive stone integration in many materials.

Fiber-reinforced composites are gradually replacing the traditional materials in many engineering applications. However, for many applications these materials are still unsuitable, due to their lack of toughness. In this context, hybridization is a promising strategy in which two or more types of fiber are combined to obtain a better balance of mechanical properties compared to non-hybrid composites. Therefore, the main goal of this work is to study the hybridization effect on the static performance and interlaminar shear strength. For this purpose, carbon, glass, and Kevlar fibers were used and combined in different proportions. It was possible to conclude that there is an ideal value of fiber content to maximize both properties and, depending on the type of fiber, they should be placed specifically on the compression or tensile side. For example, for composites involving carbon and glass fibers the latter must be placed on the compression side, and for a value of 17% by weight the flexural strength decreases by only 2.8% and the bending modulus by around 19.8%. On the other hand, when Kevlar fibers are combined with glass or carbon fibers, the Kevlar ones must always be placed on the tensile side and with an ideal value of 13% by weight.