Flexible solar cells have a lot of market potential for application in photovoltaics integrated into buildings and wearable electronics because they are lightweight, shockproof and self-powered. Silicon solar cells have been successfully used in large power plants. However, despite the efforts made for more than 50 years, there has been no notable progress in the development of flexible silicon solar cells because of their rigidity1–4. Here we provide a strategy for fabricating large-scale, foldable silicon wafers and manufacturing flexible solar cells. A textured crystalline silicon wafer always starts to crack at the sharp channels between surface pyramids in the marginal region of the wafer. This fact enabled us to improve the flexibility of silicon wafers by blunting the pyramidal structure in the marginal regions. This edge-blunting technique enables commercial production of large-scale (>240 cm2), high-efficiency (>24%) silicon solar cells that can be rolled similarly to a sheet of paper. The cells retain 100% of their power conversion efficiency after 1,000 side-to-side bending cycles. After being assembled into large (>10,000 cm2) flexible modules, these cells retain 99.62% of their power after thermal cycling between −70 °C and 85 °C for 120 h. Furthermore, they retain 96.03% of their power after 20 min of exposure to air flow when attached to a soft gasbag, which models wind blowing during a violent storm.
Recent achievements in amorphous/crystalline silicon heterojunction (SHJ) solar cells and perovskite/SHJ tandem solar cells place hydrogenated amorphous silicon (a-Si:H) at the forefront of photovoltaics. Due to the extremely low effective doping efficiency of trivalent boron in amorphous tetravalent silicon, light harvesting of aforementioned devices is limited by their fill factors (FFs), a direct metric of the charge carrier transport. It is challenging but crucial to develop highly conductive doped a-Si:H with minimal FF losses. Here we report that light soaking can efficiently boost the dark conductance of boron-doped a-Si:H thin films. Light induces diffusion and hopping of weakly bound hydrogen atoms, which activates boron doping. The effect is reversible and the dark conductivity decreases over time when the solar cell is no longer illuminated. By implementing this effect to SHJ solar cells, we achieved a certified total-area power conversion efficiency of 25.18% with a FF of 85.42% on a 244.63 cm2 wafer.
Thanks to their excellent properties of low cost, lightweight, portability, and conformity, flexible perovskite-based tandem solar cells show great potentials for energy harvesting applications, with flexible perovskite/c-silicon tandem solar cells particularly promising for achieving high efficiency. However, performance of flexible perovskite/c-silicon monolithic tandem solar cells still greatly lags, due to challenges in simultaneously achieving both efficient photocarrier transport and reliable mitigation of residual stress. Here, we reveal the critical role of perovskite phase homogeneity, for achieving highly-efficient and mechanical-stable flexible perovskite/c-silicon heterojunction monolithic tandem solar cells (PSTs) with textured surface. Through ensuring high phase homogeneity, which promotes charge transfer across all facets of the pyramid on the textured substrates and releases the residual stress at the perovskite/c-silicon interface, we demonstrate flexible PSTs with a bending curvature of 0.44 cm-1, and a certified power conversion efficiency of 29.88% (steady-state 29.2%, 1.04 cm2 aperture area), surpassing all other types of flexible perovskite-based photovoltaic devices. Our results can lead to broad applications and commercialization of flexible perovskite/c-silicon tandem photovoltaics.
Melem and its derivatives were synthesized from melamine by a two-step heat treatment method between 400 and 650 °C in air. It was demonstrated that such polymeric C–N semiconductors possess a photoelectrochemical (PEC) conversion effect with both photocathodic and photoanodic characteristics, which was proposed to be caused by the formation of tri-s-triazine ring. The dimelem synthesized at 450 °C exhibited the highest PEC conversion activity. The possible reasons were discussed. The unique bidirectional photocurrent generation makes melem and its derivatives attractive photoelectrochemical materials.