A FeCoNi(B0.5Si0.5) high-entropy alloy with the face-centered cubic (FCC) crystal structure was synthesized by mechanical alloying and spark plasma sintering (SPS). Phase evolution, microstructure, morphology and annealing behaviors were investigated. It was found that a single FCC solid solution appears after 50 h of milling. The grain size was 10 nm after 150 h of milling. Microstructure parameters were calculated by the Rietveld fitting of the X-ray Diffraction patterns. Magnetic characterizations of milled and annealed powders at 650 °C for 1 h were investigated. The heat treatment improves the magnetic properties of the milled powders by enhancing the saturation magnetization value from 94.31 to 127.30 emu/g and decreasing the coercivity from 49.07 to 29.57 Oe. The cohabitation of the FCC phase with the equilibrium crystalline phases observed after annealing is responsible of this magnetic softening. The as-milled powder was also consolidated by spark plasma sintering at 750 and 1000 °C. The obtained specimen consolidated at 750 °C improved the coercivity to 25.06 Oe and exhibited a compressive strength of 1062 Mpa and Vickers hardness of 518 ± 14 HV, with a load of 2 kN. The nanoindentation technique with the Berkovich indentor gave hardness and indentation elastic modulus of 6.3 ± 0.3 Gpa (~640 HV) and 111 ± 4 Gpa for samples consolidated by SPS at 750 °C.
A high-entropy Fe30Co20Ni20Mn20Al10 (at%) alloy with a face-centered cubic (FCC) crystalline phase was produced through mechanical alloying. This study examined the development of its phases, microstructure, morphology, and magnetic characteristics. Scanning electron microscopy (SEM) was applied to assess the sample morphology in relation to milling times. The changes that the material underwent during milling were investigated using X-ray diffraction. The milling time affected the phase transformation. A single FCC solid solution (crystallite size = 12 nm) was found after 50 h of milling. Additionally, the magnetic characteristics were examined and shown to be associated with microstructural changes. The powder mixture exhibited behavior consistent with soft magnetics, with an Hc value of 8 Am−1 and an Ms value of 165 emu/g. The excellent soft magnetic characteristic may be related to the stability of the FCC phase, which was generated following a 30 h milling process. In addition, the low value of Ms may have originated from the presence of Al atoms in the solid solution and the development of large densities of interfaces and crystal defects.
Soft magnetic Fe65Ni28Mn7 (at. %) alloy was successfully synthesized by mechanical alloying and spark plasma sintering (SPS) and, in parallel, the same composition was prepared by arc melting (AM) for comparison. Several SPS conditions were tested. X-ray diffraction and scanning electron microscopy were used to investigate the structure, phase composition, and morphology of the samples. It was found that mechanical alloying produced BCC and FCC supersaturated solid solution after 130 h of milling, with a fine microstructure (i.e., crystallite size of 10 nm). Spark plasma sintering performed at 750 °C and 1000 °C under two pressures of 50 MPa and 75 MPa revealed stable FCC phases. A single FCC phase was observed after the arc melting synthesis. The magnetic properties of milled powders and solids obtained by AM and SPS were investigated. The specimen consolidated by SPS at 1000 °C under the pressure of 50 MPa exhibits soft magnetic behavior (coercivity 0.07 Oe), whereas the mechanically alloyed sample revealed hard magnetic behavior. The specimen consolidated at 750 °C under a pressure of 75 MPa showed a higher compressive strength of 1700 MPa and a Vickers hardness of 425 ± 18 HV. As a result, sintering at 750 °C/75 MPa can be utilized to enhance the mechanical properties, while those sintered at 1000 °C/50 MPa increase magnetic softness.
In the current study, X-ray diffraction, scanning electron microscopy, and vibrating sample magnetometer techniques were used to examine the impact of milling time on the microstructural and magnetic characteristics of Fe30Co20Ni20Mn20Ti10 (at%) produced via mechanical alloying. Results demonstrate that phase change is dependent on up to 30 h of milling. In terms of the hcp-Fe2Ti intermetallic and the BCC-FeCoNiMnTi supersaturated solid solution, the system maintains its two-phase structure at higher times. Additionally, the final average crystallite size was estimated to be approximately 10 nm, and the lattice strain was found to be between 0.95 and 1.15%. As a function of milling time, the magnetic properties are discussed with the microstructural and crystallographic alterations. The collected powder after 100 h of milling has an Ms value of 28 emu/g and a Hc value of 25 Am−1, which is consistent with exceptional soft magnetics. This is essentially due to the Fe2Ti intermetallic and the BCC-Fe-based solid solution production, together with the refinement of the crystallite size. Furthermore, the presence of paramagnetic Ti atoms in solid solution and the development of high densities of defects and interfaces have been connected to the low value of Ms.
In this work, scanning electron microscopy, X-ray diffraction, and differential scanning calorimetry were used to investigate the solidification structure, thermal behavior, and kinetics of the martensitic transformations of the (Mn,Ni)Sn as-spun and annealed ribbons synthesized by melt-spinning. At room temperature, the as-spun and annealed (Mn,Ni)Sn ribbons exhibited a cubic single-phase Heusler L21 structure. The kinetics of the martensitic transformation (MT) was studied, together with their microstructure evolution and cooling rate dependence. The mechanism was also investigated. Additionally, a high dependence between the cooling rates and energy activation (Ea) was detected. A more detailed characterization of MT and account of thermodynamic parameters were examined after annealing.
Fe68.45Pd28.21Co1.66Ni1.66 alloy in ribbon geometry was produced by melt spinning. The microstructure of the samples was examined using scanning electron microscopy. The structural identification of the as-spun ribbon sample and the annealed ones was performed by means of X-ray diffraction. All the Bragg peaks were indexed based on an fcc type structure of (γ-Fe, Pd) phase with a lattice parameter a = 3.742 (3) Å. This result was proved by Mössbauer technique. The annealed ribbon at 600 °C shows an L10 ordered fct structure. An endothermic reaction at T = 358 °C followed by an exothermic one at 390 °C were observed on heating. These reactions were attributed to the Curie temperature of nickel and to the annihilation of an excess of quenched-in vacancies, respectively.