Fiber-reinforced polymers (FRPs) have great potential in shipbuilding. As a new type of material, basalt-fiber-reinforced polymer (BFRP) has received increasing attention due to its good economic and environmental performance. In this paper, BFRP single-lap joints (SLJs) bonded by Araldite^®2011 and Araldite^®2014 were selected as sample objects, the joints, aged for 240 h, 480 h, and 720 h, were experimentally analyzed in 3.5% NaCl solution/5% NaCl solution at 80 °C. The sequential dual Fickian (SDF) model was used to fit the water absorption process of the dumbbell specimen material. By comparison, the water absorption of the material occurred mainly on the adhesive and the water absorption of Araldite^®2011 was higher than that of Araldite^®2014. The decrease in the T_g of the aged joint adhesive was characterized by DSC, and the TG test showed that the polymer material in the joint was degraded by the damp–heat effect. The quasi-static tensile test showed that the decrease in joint failure strength was positively correlated with the water content of the solution. The Araldite^®2011 adhesive joint showed better mechanical properties and stability than the Araldite^®2014 adhesive joint, while the secondary crosslinking of the bound water with the polymer chain resulted in a slight increase in the stiffness of the aged joint. From comprehensive observation of the macro-section and SEM-EDX images, it is concluded that the failure mode of the joint changes from fiber tearing to mixed failure of fiber tearing and adhesive layer cohesion, and the plasticizing effect of the epoxy resin in the adhesive and chemical corrosion of salt ions weakens the adhesive layer’s bond strength.

Basalt Fibre Reinforced Polymer (BFRP)-bonded structures are lightweight, high strength, economical, and environmentally friendly, which is very advantageous in the civil sector. The aim of this paper is to provide a comprehensive account of the hygrothermal degradation and failure mechanisms of BFRP-bonded structures by comparing the residual properties of two epoxy adhesive BFRP single-lap joints after ageing for 240 h, 480 h, and 720 h in an extreme hygrothermal environment with pure water at 80 °C. The hydrophilicity and thermal stability of the two adhesives were firstly compared by water absorption and Thermogravimetric Analysis (TGA) tests, and the hygrothermal degradation of the molecular chains and the reduction in T_g were characterised by Fourier Transform Infra-Red (FTIR) spectroscopy and Differential Scanning Calorimetry (DSC) curves. The failure strength and load-displacement curves of the two joints were then compared, and it was found that the strength and stiffness had different trends, while the paired t-test was used to demonstrate the correlation between the failure strength and the adhesive T_g, as well as the difference in the failure mechanisms of the two joints caused by the water absorption rate. The analysis of macrosections and Scanning Electron Microscope (SEM) images summarised the process and reasons for the transition of the failure mode from fibre tearing to hybrid failure, and finally, the changes in elemental concentration and O/C values were analysed by Energy Dispersive X-ray Analysis (EDX), which proved that the degree of hydrolysis could not be used as a judgement of the degradation degree of the joint alone, and provided data support for the application of the BFRP-bonded structure in the humid and hot environment.